Rough Country 599S - Manual (Page 3)

INSTALLATION INSTRUCTIONS
1. Chock the rear wheels and jack up the front of the vehicle.
2. Place jack stands under the frame rails and lower onto jack stands.
3. Remove the wheels/tires using a 21mm socket.
4. On 2011 models and if equipped, remove the EPAS (Electronic Power Assist Steering) Plugs as shown located on
the steering assembly by the front differential. See Photo 1 & 2. This must be done BEFORE installation is
started.
5. Remove tie-rod end using a 21mm wrench. Using a hammer hit the side of the knuckle to pop tie-rod out. Photo 3.
6. Remove the ABS and brake line bracket from the knuckle using a 8mm wrench for the ABS wire and a 10mm
wrench for the brake line bracket. Retain hardware for reuse. See Photo 4.
7. Remove the vacuum line from the hub. See Photo 5.
8. Using a 19mm socket & 21mm wrench, remove brake caliper as shown in Photo 6. Hang caliper out of way. Do not
let caliper hang by brake hose as this will damage hose. Retain hardware for reuse. Remove rotor.
PHOTO 3
PHOTO 5 PHOTO 6
PHOTO 4
TAP TO LOOSEN THE TIE ROD REMOVE BRACKET FROM KNUCKLE
REMOVE VACUUM LINE FROM HUB REMOVE THE CALIPER FROM KNUCKLE
PHOTO 1 PHOTO 2