Rough Country 257.20 User Manual

Page 13

19. Lift only enough to place body puck on top of body mount. See Photo 19. Note: Passenger side front body mount

bolt can be removed by lifting the body bushing out of frame so the bolt will pass by the A/C lines.

20. Apply thread lock to the three supplied 14x 2.0 x 140mm bolts and install for the 3 body mount on pass side. See

Photo 20.

21. Apply thread lock to the two supplied 12mmx 1.75 x 140mm bolt and install for the front body mounts. Do not tighten

at this time. Note: Install front body mount bolt in same way as it was taken out to clear A/C lines. See Photo 21.

22. Repeat for Drivers side.

23. Tighten all 14mm bolts to 95ft-lbs using 22mm socket and all 12mm to 65ft-lbs using 18mm socket.
24. Check trans lines make sure the are not rubbing A/C compressor bracket or belt tensioner on some models. Bend

lines away if necessary. See Photo 22 & 23

25. Reinstall front skid plate with stock hardware and tighten using 15mm socket / wrench to 20 ft-lbs torque.
26. Reconnect engine ground to firewall using supplied ground extension bracket and supplied 1/4” x 3/4” bolt. Tighten

with a 11mm socket. See Photo 24.

27. Reconnect both front body mount ground wires as previously removed in stock location using a 10mm socket.
28. Reconnect O2 sensor and starter wire to frame on passenger side using a 13mm socket.
29. Reconnect upper and lower parts of steering shaft. Tighten using a 15mm socket to 40 ft-lbs.
30. Reinstall intake hose to airbox and reconnect radiator hose to top of radiator.

PHOTO 19

PHOTO 21

PHOTO 22

PHOTO 23

PHOTO 24

INSERT BODY PUCK

INSTALL HARDWARE

CHECK LINES FOR CLEARANCE

REPOSITION LINES FOR CLEARANCE

INSTALL GROUND EXTEN

PHOTO 20