Badgermeter,inc – Veris Industries Recordall Cold Water Disc Meters Install User Manual

Page 2

Due to continuous research, product improvements and enhancements,
Badger Meter reserves the right to change product or system specifications
without notice, except to the extent an outstanding bid obligation exists.

Please see our website at

www.badgermeter.com

for specific contacts.

BadgerMeter,Inc.

P.O. Box 245036, Milwaukee, WI 53224-9536
(800) 876-3837 / Fax: (888) 371-5982
www.badgermeter.com

II. INSTRUCTIONS FOR SETTING A BADGER RECORDALL DISC
METER IN A NEW INSTALLATION

A. When cutting into a new section of service pipe, the service
pipe must be flushed to remove all chips, pipe dope, or any other
residue resulting from the plumbing at the line and meter setting.

B. Before the existing service line is cut, a suitable electrical
grounding line must be attached to the service line, spanning the
section of the service which is to be removed for the installation
of the meter. When the line is cut, the grounding wire will provide
an alternate path for any electrical potential that may exist across
the opening in the line. NOTE: The curb (shut-off) valve must be
closed during the cutting operation relieving water pressure in
the service line.

C. Install correctly sized inlet and outlet meter valves, meter
couplings, meter setters in conformance with local plumbing
codes and recommended practices.

The meter must be set in a horizontal position, protected from freezing,
damage and tampering. NOTE: Make sure the line opening in which
the meter is to be set matches the laying length of the meter allowing
slight additional space for coupling gaskets. Make sure that the inlet
and outlet sides of the meter setting are axially aligned to the pipe.

CAUTION: Do not attempt to use any meter as a lever or crowbar to
straighten a misaligned meter setting...this will damage the meter.

DO NOT attempt to set a meter into a meter opening which is too long
and attempt to force the piping into place with the coupling nuts on the
meter setting. This will cause serious damage to the threaded ends of
the meter and housing.

To avoid additional problems, correct any irregularities in pipe spacing
and misalignment before placing the meter into its setting.

D. Install the new meter by placing new connection gaskets
inside the connection coupling nuts. Set the meter between the
coupling nuts with the direction of flow through the system.

Engage the coupling nuts to the threaded meter ends. Check to insure
that the nuts are properly aligned to avoid cross threading (stripping)
damage to the threaded meter ends.

An effective method for properly starting meter coupling nuts is to
position the nuts squarely against the meter spud end. Turn the nut
counterclockwise (in reverse) while holding the nut against the meter
spud end. When the first threads on both the coupling nut and the
meter spud end coincide, a slight click will be heard and the movement
of the nut into the starting position will be felt. At this point, turn the nut
clockwise to complete the connection. In a good installation, this can
be accomplished by turning the nut by hand until it is tight. When hand-
tight, apply a partial turn using an open-end wrench. DO NOT
overtighten. For plastic swivel connects, only 1/4 turn beyond hand-
tight should be applied. Pipe dope or sealants are not required.

E. Provide protection for leakage in case water may leak or spill
as the service pressure is carefully turned on.

F. Shut off valves on the inlet and outlet side of the meter.

G. Open the curb (shut-off) valve slowly to pressurize the service
line to the meter setting. Next, slowly open the inlet side valve
which will fill the meter with water. Check for leaks around the
meter and connections. Open the meter outlet side valve slowly
to pressurize the consumer side of the system. Open a con-
sumer faucet to allow entrapped air to escape. Turn off the
faucet when normal water flow occurs.

III. INSTRUCTIONS FOR REPLACING AN EXISTING METER WITH
A BADGER RECORDALL DISC METER

A. Before proceeding, check the piping around the existing
meter setting for suitable condition. Repair the piping system
if pipes are corroded or damaged.

B. Carefully check that a suitable electrical grounding wire is
properly attached to the upstream and downstream pipe connec-
tions of the meter. DO NOT remove the meter without an alternate
ground path permanently in place.

C. Close the inlet side valve to the meter and then depressurize
the system by opening a faucet to relieve water pressure until
water flows stops. Do not remove the meter if flow continues.
Check valves and make necessary repairs to the curb (shut-off)
valve or inlet side valve as required. When water flow stops,
isolate the meter by closing the outlet side valve of meter setting.
Provide necessary protection for the floor below the meter setting
for water spills or leaks during removal of the existing meter,
installation of a new meter, and opening line pressure upon
completion of the setting. Protect the coupling area from
external debris, so that the new meter will not be damaged or
contaminated.

D. Loosen meter couplings, remove the meter and the old
gaskets in the coupling nuts. Clean coupling nuts, remove any
pipe dope or dirt from the threads.

E. Check existing setting for alignment and spacing. Correct
any misalignment and spacing in the setting.

F. Place new connection gaskets inside the coupling nuts.
Place the meter between the coupling nuts in the proper direc-
tion of flow with the inlet and outlet of the meter corresponding
to the direction of flow in the service line.

Engage the coupling nuts with the threaded meter ends.

Check to insure that the coupling nuts are properly aligned to prevent
cross-threading (stripping) damage to the threaded meter ends.

An effective method for properly starting the meter coupling nuts to the
meter ends is covered in Section II, item D, under instructions for a new
meter installation.

Turn the coupling nuts until they are hand-tight. Next, apply a partial
turn using an open-end wrench. DO NOT overtighten. Pipe dope or
sealants are not required or recommended.

G. Open the inlet shut-off valve slowly to fill and pressurize the
meter. Check for leaks around the meter and connections.

Open the meter outlet valve slowly to pressurize the consumer side of
the system.

Open a faucet to allow any trapped air to escape. Turn off the faucet
when normal water flow occurs.

IV. SPECIAL INSTRUCTIONS FOR DISASSEMBLY OF METER

WARNING: REMOVAL OF TEST PLUG AND/OR DISASSEMBLY
OF METER WHILE UNDER LINE PRESSURE CAN RESULT IN
PERSONAL INJURY. THE LINE MUST BE DEPRESSURIZED
BEFORE DISASSEMBLY OCCURS. FAILURE TO DEPRESSURIZE
THE METER MAY RESULT IN COMPONENTS BECOMING PRO-
JECTILES CAPABLE OF CAUSING INJURY TO METER MAINTE-
NANCE PERSONNEL OR BYSTANDERS.