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Maintenance, Suggested minimum maintenance schedule, Preventive maintenance schedule – Raypak 302B-902B User Manual

Page 51

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51

MAINTENANCE

Suggested Minimum

Maintenance Schedule

Regular service by a qualified service agency and

maintenance must be performed to ensure maximum

operating efficiency.

Maintenance as outlined below may be performed by

the owner.

Daily

1. Check that the area where the heater is installed

is free from combustible materials, gasoline, and

other flammable vapors and liquids.

2. Check for and remove any obstruction to the flow

of combustion or ventilation air to heater.

Monthly

1. Check for piping leaks around circulators, mixing

valves, relief valves, and other fittings. If found,

repair at once. DO NOT use petroleum-based

stop-leak compounds.

2. Visually inspect burner flame.

3. Visually inspect venting system for proper func-

tion, deterioration or leakage.

4. Check air vents for leakage.

Yearly (Beginning Of Each Heating

Season)

Schedule annual service call by qualified service

agency.

1. Visually check top of vent for soot. Call service

person to clean. Some sediment at bottom of vent

is normal.

2. Visually inspect venting system for proper func-

tion, deterioration or leakage.

3. Check that area is free from combustible materi-

als, gasoline, and other flammable vapors and

liquids.

4. Check for and remove any obstruction to the flow

of combustion or ventilation air to heater.

5. Follow pre-start-up check in the Start-up section.

6. Visually inspect burner flame. It should be light

blue. Remove and visually inspect hot surface ig-

niter and sensor for damage, cracking or debris

build-up.

7. Check operation of safety devices. Refer to manu-

facturers’ instructions.

8. Follow oil-lubricating instructions on circulator if

required. Over-oiling will damage circulator.

Water-lubricated circulators do not need oiling.

9. To avoid potential of severe burn, DO NOT REST

HANDS ON OR GRASP PIPES. Use a light touch;

return piping will heat up quickly.

10. Check blower and blower motor.

11. Check for piping leaks around circulators, relief

valves and other fittings. Repair, if found. DO NOT

use petroleum-based stop-leak.

12. Clean air filter.

Periodically

1. Check relief valve. Refer to manufacturer’s in-

structions on valve.

2. Test low water cut-off, if used. Refer to manufac-

turer’s instructions.

3. Clean screen and air filter in intake.

Preventive Maintenance

Schedule

The following is required procedure in CSD-1 states

and good practice for all Hi Delta installations.

Daily

1. Check gauges, monitors and indicators.

2. Check instrument and equipment settings. (See

“Post Start-Up Check” on page 48.)

3. Check burner flame. (Should see light blue flame).