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Theory of operation – Lincoln Electric MULTI-WELD SVM151-A User Manual

Page 34

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ANALOG CONTROL POWER
SUPPLY BOARD AND WELD
CONTROL BOARD

The Analog Control Power Supply Board, which is pow-
ered by 40 VDC delivered from the DC Buss Power
Supply Board, supplies various regulated DC voltages
to operate the Weld Control Board circuitry. It also pro-
vides two regulated 20 VDC supplies to operate the
electronics on the Chopper Module Boards and applies
a 15 VDC supply to the Peripheral Board.

The Weld Control Board monitors the operator controls
(arc control, output control, hot start control, mode
selector switch, CC Slope switch and the remote con-
trol receptacle). It compares these commands to the

current and voltage feedback information it receives
from the shunt and output terminal circuits. The cir-
cuitry on the Weld Control Board determines how the
output should be controlled to optimize welding results,
and it sends the correct PWM gate signals to the IGBT
driver circuits. The Weld Control Board commands the
voltmeter and ammeter, which display both preset and
actual (while welding) voltage and current. The Weld
Control Board also controls the cooling fan motor and
the thermal indicator (light).

E-4

E-4

THEORY OF OPERATION

MULTI-WELD 350

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NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

CHOKE

IGBT

IGBT

SHUNT

WORK

TO ELECTRODE

CABLE

+

ANALOG

CONTROL

POWER

SUPPLY

BOARD

WELD

CONTROL

BOARD

ARC

FORCE
CONTROL

OUTPUT

CONTROL

HOT
START

DC

BUS

POWER

SUPPLY

BOARD

FAN

+

DC

POWER

SOURCE

(EXTERNAL)

_

REMOTE

RECEPTACLE

INPUT
DIODES

INPUT

CONTACTOR

MULTI-WELD 350 BLOCK LOGIC DIAGRAM

CC SLOPE

(STICK/GOUGE or PIPE)

PERIPHERAL

BOARD

INPUT
INDICATOR
LIGHT

ON/OFF
MODE
SWITCH
(1/2)

CR1

CHOPPER MODULE

CHOPPER MODULE

ON/OFF
MODE
SWITCH
(1/2)

VOLTS

AMPS

THERMAL
LIGHT

FREEWHEELING DIODE

FREEWHEELING DIODE

REGULATED
VOLTAGES

CR1
COIL

15 VDC

CURRENT FEEDBACK
TO WELD CONTROL BOARD

20
VDC
x 2

-

INPUT

CAPACITORS

40
VDC

LEFT AND RIGHT
CHOPPER MODULES

GATE
SIGNALS

40 VDC

FIGURE E-4 – ANALOG CONTROL POWER SUPPLY BOARD AND WELD CONTROL BOARD