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Test 54 - check idle control transformers (ict), Test 55 - check tr1 & tr2 wiring – Guardian Technologies 5209 User Manual

Page 66

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J2 HARNESS CONNECTOR

SW2

00.00

J2-1

J2-12

MAKE SURE THE TEST
PROBE CONNECTOR IS
MAKING CONTACT
WITH THE CONNECTOR.
DOUBLE CHECK TO
MAKE SURE THAT THE
TIP IS SHARP.

0

83

Figure 6-60. – Check Idle Control Wiring

RESULTS:
Repair or replace wiring as needed. Refer back to the

flow chart.

TEST 54 - CHECk IdLE CONTROL

TRANSFORMERS (ICT)

PROCEDURE:
1. Set a voltmeter to measure resistance.

2. Remove the two Idle Control Transformer (ICT) Wires from

Terminal Block 1 (TB1). See Figure 6-61.

3. Connect one meter test lead to one wire and connect the other

meter test lead to the other wire. Approximately 100 ohms
should be measured. If resistance is not measured repair or
replace the Idle Control Transformers. If resistance was mea-
sured proceed with Step 4.

4. Set a voltmeter to measure AC Voltage.

5. Connect one meter test lead to one wire and connect the other

meter test lead to the other wire.

6. Turn the Idle Control Switch (SW2) to OFF. The generator

should be running at about 60 HZ.

7. Apply a light load to the generator, such as a electric drill.

8. When the drill is activated measure the voltage output. The AC

voltage should measure around 1-2 VAC.

RESULTS:
Refer back to flow chart.

TERMINAL

BLOCK

(TB1)

100 ohm

86

15B

167

BLK

0

229

83

BLK

TR2

TR1

Figure 6-61. Check Idle Transformer Wiring

TEST 55 - CHECk TR1 & TR2 WIRINg

TB1

J2 HARNESS CONNECTOR

00.00

86

15B

167

BLK

0

229

83

BLK

TR2

TR1

J2-1

J2-12

MAKE SURE THE TEST
PROBE CONNECTOR IS
MAKING CONTACT
WITH THE CONNECTOR.
DOUBLE CHECK TO
MAKE SURE THAT THE
TIP IS SHARP.

Figure 6-62. – Check TR2 Wiring

section 6
Diagnostic tests

Page 64

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