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Generac Power Systems Recreational Vehicle Generator 5413 User Manual

Page 47

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Page 45

Section 7

DIAGNOSTIC TESTS

TEST 16 – CHECk 7.5 AMP FUSE

DISCUSSION:
If the panel-mounted 7.5 amp fuse (F1) has blown,

engine cranking will not be possible.

Figure 7-15. – 7.5 Amp Fuse

PROCEDURE:
Push In on fuse holder cap and turn counterclockwise.

Then, remove the cap with fuse. Inspect the Fuse.

RESULTS:
If the Fuse element has melted open, replace the

Fuse with an identical size fuse. If Fuse is good, go to

Test 17.

TEST 17 – CHECk BATTERY & CABLES

DISCUSSION:
If the engine won’t crank or cranks too slowly, the

battery may be weak or discharged. See “Battery” on

Page 22.

PROCEDURE:
1. Inspect the battery cables and battery posts or

terminals for corrosion or tightness. Measure

the voltage at the terminal of the starter contac-

tor and verify 11-12 volts DC is available to the

generator during cranking. If voltage is below 11

volts DC, measure at the battery terminals dur-

ing cranking. If battery voltage is below 11 volts

DC, recharge/replace battery. If battery voltage is

above 11 volts DC, check for proper battery cable

sizing (see “BATTERY CABLES” on Page 24). If

battery or cables are still suspected, connect an

alternate battery and cables to the generator and

retest.

2. Use a battery hydrometer to test the battery for

(a) state of charge and (b) condition. Follow the

hydrometer manufacturer’s instructions carefully.

RESULTS:
1. Clean battery posts and cables as necessary.

Make sure battery cables are tight.

2. Recharge the battery, if necessary.
3. Replace the battery, if necessary.
4. If battery is good, but engine will not crank, go to

Test 18.

TEST 18 – CHECk POWER SUPPLY TO

PRINTEd CIRCUIT BOARd

DISCUSSION:
If battery voltage is not available to the Printed Circuit

Board (PCB), engine cranking and running will not be

possible.
If battery voltage is available to the PCB, but no DC

output is delivered to the board’s Wire 56 terminal

while attempting to crank, either the Printed Circuit

Board is defective or the Start-Stop Switch has failed.
This test will determine if battery voltage is available

to the Printed Circuit Board. Test 20 will check the

Start-Stop Switch. Test 21 will check the DC power

supply to the Printed Circuit Board’s Wire 56 terminal

(j1 Connector, Pin 9).

PROCEDURE:
1. Disconnect j1 Connector from the PCB.
2. On the harness end of the j1 Connector, locate

j1, Pin 4 (Wire 15) (see Figure 5-3 on Page 22).

3. Set a VOM to read battery voltage. Connect the

meter test leads across Printed Circuit Board

Terminal j1, Pin 4 and frame ground. The meter

should read battery voltage.

4. Set the VOM to measure resistance (“Rx1” scale).

Connect one meter test lead to Wire 0, Pin loca-

tion j1-11 on the Printed Circuit Board. Connect

the other test lead to a clean frame ground.

“Continuity” should be measured.

RESULTS:
1. If battery voltage is NOT indicated in Step 3,

check continuity of:

a. Wire 13 between Starter Contactor and

Starter Contactor Relay.

b. Wire 13 between Starter Contactor Relay and

7.5 Amp Fuse (F1).

c. Wire 15 to Wire 13 on the 7.5 Amp fuse hold-

er (F1).

Repair, reconnect or Replace bad wiring as nec-

essary.

2. If battery voltage is indicated but engine will not

crank, go to Test 20.

3. If “Continuity” was not measured in Step 4, repair

or replace Wire 0 between the Printed Circuit

Board and the Ground Terminal.