Extron electronic 3000B - Manual (Page 4)

Exatron 3000B
www.exatron.com ii TOC
Handler Binning Setup ....................................................................................................................................... 3-4
I. Introduction:............................................................................................................................................................ 3-4
II. Designing Bin Assignments: ................................................................................................................................... 3-4
III. Finding Bin Assignment Data:............................................................................................................................ 3-4
IV. Storing Bin Assignments in Handler Memory:................................................................................................... 3-5
H ANDLER P ORT I NTERFACE .................................................................................................................................... 3-9
RS-232 I NTERFACES ............................................................................................................................................. 3-15
RS-232 Port Options: ....................................................................................................................................... 3-15
Exatron Super................................................................................................................................................... 3-16
Laser Only Kit:................................................................................................................................................. 3-16
E XATRON RS-232:................................................................................................................................................ 3-19
BASIC HANDLER/CPU TEST CYCLE HANDSHAKE ............................................................................................. 3-20
BASIC HANDLER/CPU TEST CYCLE HANDSHAKE ............................................................................................. 3-20
HP RS-232: .......................................................................................................................................................... 3-22
P
ROGRAMMER RS-232: ........................................................................................................................................ 3-23
P ROGRAMMER RS-232 T ROUBLESHOOTING G UIDE .............................................................................................. 3-24
CHAPTER 4 HANDLER SET UP................................................................................................................. 4-1
O VERVIEW .............................................................................................................................................................. 4-1
CHANGE RAM ..................................................................................................................................................... 4-5
BLASTING THE RAM ................................................................................................................................................... 4-5
RAM ADDRESS LISTING ............................................................................................................................... 4-6
CHAPTER 5 HANDLER DIAGNOSTICS................................................................................................... 5-1
OVERVIEW .......................................................................................................................................................... 5-1
ENTERING DIAGNOSTICS MODE ............................................................................................................... 5-1
Diagnostics Quick Reference ............................................................................................................................. 5-2
Test Site Sensors, 0 Through 7 ........................................................................................................................................ 5-6
Shuttle Position Sensors, 1 Through 8............................................................................................................................. 5-7
Tube Full Sensors, 1 Through 8 (Lead-In Sensors) ......................................................................................................... 5-8
Tube Switch, 1 Through 8................................................................................................................................................ 5-9
Solenoid Check .............................................................................................................................................................. 5-10
INTERFACE CHECK: RS-232 Check (Control Panel Check) ..................................................................................... 5-11
INTERFACE CHECK: Output Port (Output Cover LED Check) .............................................................................. 5-12
INTERFACE CHECK: Input Sort Check ...................................................................................................................... 5-13
ALL MOTOR CHECK: Shuttle Motor Check............................................................................................................... 5-14
ALL MOTOR CHECK: Test Site Plunger Motor “Z-Motor” Check ............................................................................ 5-15
ALL MOTOR CHECK: Octoloader Motor Check ........................................................................................................ 5-16
OCTO/INDEX CHECK: Shuttle Solenoid Check ......................................................................................................... 5-17
OCTO/INDEX CHECK: Input Sensor Check .............................................................................................................. 5-18
M ODIFIED A UTOMATIC Z A DJUST F EATURE ......................................................................................................... 5-19
A UTOMATIC Z A DJUST Q UICK R EFERENCE ........................................................................................................... 5-21
CHAPTER 6 DISPLAY DICTIONARY....................................................................................................... 6-1
M ODEL 3000B H ANDLER S TATUS AND E RROR M ESSAGES ..................................................................................... 6-1
CHAPTER 7 PREVENTIVE MAINTENANCE .......................................................................................... 7-1
O VERVIEW .............................................................................................................................................................. 7-1
G ENERAL S OLENOID M AINTENANCE G UIDELINES ................................................................................................... 7-8
A IR R EGULATOR M AINTENANCE G UIDELINES ......................................................................................................... 7-9
V ACUUM G ENERATOR M AINTENANCE G UIDELINES .............................................................................................. 7-12
PARTICLE INTERCONNECT CONTACT MAINTENANCE ..................................................................... 7-16
WHY CLEAN P I CONTACTS?................................................................................................................................... 7-16
P I CLEANING/PREVENTIVE MAINTENANCE PROCEDURE................................................................ 7-16
PREPARATION - DISMANTLING THE P I CONTACT ASSEMBLY:..................................................................... 7-16
ULTRASONIC P I CLEANING.................................................................................................................................... 7-17