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Operation – Sealey VS0209 User Manual

Page 2

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3.1.

Brake bleeding procedure.

refer to the vehicle manufacturer’s instructions for brake bleeding and wheel sequence

before proceeding. If no specific instructions from the vehicle manufacturer exist, follow

the instructions detailed below.

NOTe: the VS0209 Gravity Brake Bleeder Kit requires two persons for use during normal

bleeding operations, unless used in conjunction with a vacuum bleeder (Sealey ref:

VS020) connected to the bleed nipple.

WARNING! familiarise yourself with the hazards of brake fluid - read

manufacturer’s instructions on the container.

NOTe: Ensure that the brakes are adjusted where necessary before proceeding with bleeding

the brakes.

3.1.1. remove the master cylinder fluid reservoir cap.

3.1.2. Assemble the kit as shown in fig.1, hanging the brake fluid container at a suitable point

above the master cylinder (fig.2). Do not fully tighten the fluid reservoir cap adaptor.

3.1.3. Squeeze the brake fluid container until brake fluid is present in the clear plastic pipe

(fig.2) to start the siphoning process.

3.1.4. Once flow is established, tighten the fluid reservoir cap adaptor so that it is fluid tight.

the rate of flow of the fluid can be controlled by altering the position of the On/Off flow

valve (fig.3).

3.1.5. Starting at the wheel station furthest away from the master cylinder, remove any bleed

nipple protection covers and place a correct size ring spanner on the hexagon segment

of the bleed nipple. Press the black rubber adaptor at one end of the bleed off pipe

over the bleed nipple (fig.4) and place the other end of the bleed off pipe into a suitable

container.

3.1.6. One person should apply pressure to the brake pedal whilst the other person opens the

bleed nipple (fig.4) to allow brake fluid to flow through the bleed off pipe and into the

container. When the brake pedal is at the bottom of it's stroke, it should be held in

position until the bleed nipple is closed. Once the bleed nipple is closed, the brake

pedal can be released. continue until the brake fluid flowing through the bleed off pipe is

clean and free from air bubbles. close and tighten the bleed nipple and replace any

bleed nipple protection covers.

3.1.7. continue to the next furthest wheel station away from the master cylinder and work back

in sequence, finishing at the wheel station closest to the master cylinder.

NOTe: Ensure that the brake fluid container does not run out of brake fluid. Once the brake fluid

container is replaced, loosen the fluid reservoir cap adaptor, squeeze the container until

a flow of fluid has been re-established. re-tighten the fluid reservoir cap adaptor and

continue the bleeding procedure.

3.1.8 When the bleeding procedure has been successfully completed, close the On/Off flow

valve, open the bleed nipple on the final wheel station and bleed out sufficient fluid until

the master cylinder fluid reservoir is at the 'mAX' level. close and tighten the bleed

nipple.

NOTe: When brake bleeding and/or fluid changing is complete, test the action of the brake

pedal to ensure that the brakes are working and the 'feel' of the pedal is firm and not

spongy before using the vehicle on the road.

3.2.

Tandem Master cylinder Brake systems.

3.2.1. Some vehicles require two lines to be bled simultaneously (normally one front and one

rear), in this situation open both bleed nipples and control the flow using the On/Off flow

valve.

3.3.

uncommon Brake systems.

3.3.1. In some cases the master cylinder outlet is below the inlet, this may require pumping the

pedal once or twice to remove any trapped pockets of air. Alternatively the vehicle can

be jacked up to raise the outlet.

3.4.

clutch bleeding procedure.

refer to the relevant vehicle manufacturer’s instructions for clutch bleeding procedure. If

no specific instructions from the vehicle manufacturer exist, the same procedures as for

brake bleeding should be followed.

3.5.

After use.

After use, safely drain all fluid from the pipework and store in a safe, dry and childproof

area.

3. OPeRATION

fig.1

Original Language Version

VS0209 Issue: 1 - 30/11/11

fig.4

fig.2

fig.3

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: no liability is accepted for incorrect use of this product.

WARRANTy: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

INfORMATION: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

[email protected]

sole uK Distributor, sealey Group,

Kempson Way, Suffolk Business Park

,

Bury St. Edmunds, Suffolk,

IP32 7Ar

www.sealey.co.uk

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