Sealey SM35CE - Manual (Page 2)

4. SETUP & ADJUSTMENTS
3. ASSEMBLY
2. INTRODUCTION & SPECIFICATION
Manufactured to comply with Safety of Machinery (Safety) Regulations 1992 (and amendments) and fully CE approved. Saw arm is fitted with
hydraulic damping to prevent the arm being dropped onto the workpiece and to ensure smooth cutting performance. Coolant fluid system and
main power controls are switched on individual circuits. Heavy-duty single phase electric motor.
2.1. Specification
Capacity 90° round .............................................................Ø170mm
Capacity 90° square/rectangular H x W ......................170 x 200mm
Capacity 45° round ...............................................................Ø80mm
Capacity 45° square/rectangular H x W ........................170 x 80mm
Blade Size .....................................................19.0 x 0.81 x 2362mm
Blade Speeds ................................................. 34, 41, 59, 98mtr/min
Motor Power ............................................................................ 550W
Power Supply .................................................................... 230V/1ph
Weight .....................................................................................137kg
fig.1
3.1. ASSEMBLY.
3.1.1. Remove the unit from packing and check all items. Any transit damage should
be reported immediately to your supplier.
3.1.2. Unbolt the saw from the skid and place it on a level surface. (Do not attempt to
move or lift the machine without the use of proper lifting equipment).
3.1.3. Clean those surfaces coated in rust protection with kerosene or diesel oil. Do
not use cellulose based solvents such as paint or laquer thinners as these will
damage the paintwork.
3.2. Attaching the wheels. Place sound, suitable blocking under both ends of the
saw base to support the unit whilst the wheels are being installed. Use proper
lifting equipment to do this and ensure that the saw remains stable whilst
supported.
3.2.1. Slide a wheel onto the end of each axle and retain with the circlips provided.
Slide the axles through each end of the saw base until they protrude from the
other side. Slide the remaining wheels onto the axles and retain with circlips.
Push the red plastic covers provided onto each wheel moulding as indicated in
fig.1J.
3.3. Attaching the damper cylinder. Screw the threaded end of the cylinder support
rod into the tapped hole in the machine bed (see fig.1C) and tighten it using a
17mm spanner applied to the hex section. Slide the damper cylinder assembly
onto the rod in the correct orientation as shown in fig.1 (with valve controls
upwards) and screw the 14mm retaining nut into position on the end of the rod.
(fig.1D). Insert the stepped hinge pin (fig.1E) through the hole in the end of the
piston and swing the cylinder upwards towards the cylinder bracket attached to
the main arm. In order to screw the hinge pin into the bracket it may be
necessary to depress the piston. Alternatively get a second person to raise and
support the arm until the hinge pin is aligned with the hole in the bracket. Tighten
the hinge pin with a 14mm spanner.
3.4. Attaching the Stock Stop. Insert the threaded end of the Stock Stop Rod
(fig.1A) through the hole in the machine bed adjacent to the damper cylinder and
retain it by fixing a bolt and washer on the inside of the bed. Push the stop onto
the rod. Retain it by tightening the hex socket set screw (fig.1B).
4.1. COOLANT TANK PREPARATION.
The use of a water soluble coolant will increase cutting efficiency and prolong
blade life. Five litres of soluble cutting oil can be ordered under Sealey Part No.
SCO5L.(follow instructions on pack regarding use and precautions). The coolant
tank is situated in the base of the machine and can be accessed through an
opening in the back of the base.
4.1.1. Disconnect the machine from the power supply before adding/changing coolant.
4.1.2. Pull the coolant return hose from out of the hole in the top of the tank cover.
4.1.3. Slide the tank out of the saw base and lift off the tank cover with pump attached.
The cover must remain next to the machine due to the power cable attached. Fill
the tank to approximately 80% of its capacity and place the lid back onto the tank.
4.1.4. Slide the tank back into the base and push the coolant return hose back through
the hole in the top of the tank.
fig.2
Original Language Version SM35CE.V4 Issue: 4 - 14/12/11
 DO NOT use the bandsaw in areas where fumes from paint, solvents, or flammable liquids pose a potential hazard. Keep all flammable
materials (including wipes or cleaning rags) away from the saw, and dispose of according to local regulations.
 DO NOT leave the bandsaw running unattended. Turn power switch ‘Off’ and DO NOT leave area until the blade has come to a
complete stop.
 DO NOT use if you are fatigued or under the influence of drugs, alcohol or other intoxicating medication.
 DO NOT use the bandsaw with the blade guard or pulley cover removed.
 DO NOT use the bandsaw in wet or damp locations.
 DO NOT start accidentally. Ensure the switch is off before plugging in the saw.
 DO NOT use damaged or deformed bandsaw blades.
 Keep correct footing and balance at all times and wear non-slip shoes.
 Turn the bandsaw off before raising the blade.
 DO NOT stand on the bandsaw.
 Always secure the workpiece in the vice.