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Fig.1, Fig.2 – Sealey SM35CE User Manual

Page 2

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4. SETUP & ADJUSTMENTS

3. ASSEMBLY

2. INTRODUCTION & SPECIFICATION

Manufactured to comply with Safety of Machinery (Safety) Regulations 1992 (and amendments) and fully CE approved. Saw arm is fitted with

hydraulic damping to prevent the arm being dropped onto the workpiece and to ensure smooth cutting performance. Coolant fluid system and

main power controls are switched on individual circuits. Heavy-duty single phase electric motor.

2.1.

Specification

Capacity 90° round .............................................................Ø170mm

Capacity 90° square/rectangular H x W ......................170 x 200mm

Capacity 45° round ...............................................................Ø80mm

Capacity 45° square/rectangular H x W ........................170 x 80mm

Blade Size .....................................................19.0 x 0.81 x 2362mm

Blade Speeds ................................................. 34, 41, 59, 98mtr/min

Motor Power ............................................................................ 550W

Power Supply .................................................................... 230V/1ph

Weight .....................................................................................137kg

fig.1

3.1. ASSEMBLY.

3.1.1. Remove the unit from packing and check all items. Any transit damage should

be reported immediately to your supplier.

3.1.2. Unbolt the saw from the skid and place it on a level surface. (Do not attempt to

move or lift the machine without the use of proper lifting equipment).

3.1.3. Clean those surfaces coated in rust protection with kerosene or diesel oil. Do

not use cellulose based solvents such as paint or laquer thinners as these will

damage the paintwork.

3.2. Attaching the wheels. Place sound, suitable blocking under both ends of the

saw base to support the unit whilst the wheels are being installed. Use proper

lifting equipment to do this and ensure that the saw remains stable whilst

supported.

3.2.1. Slide a wheel onto the end of each axle and retain with the circlips provided.

Slide the axles through each end of the saw base until they protrude from the

other side. Slide the remaining wheels onto the axles and retain with circlips.

Push the red plastic covers provided onto each wheel moulding as indicated in

fig.1J.

3.3. Attaching the damper cylinder. Screw the threaded end of the cylinder support

rod into the tapped hole in the machine bed (see fig.1C) and tighten it using a

17mm spanner applied to the hex section. Slide the damper cylinder assembly

onto the rod in the correct orientation as shown in fig.1 (with valve controls

upwards) and screw the 14mm retaining nut into position on the end of the rod.

(fig.1D). Insert the stepped hinge pin (fig.1E) through the hole in the end of the

piston and swing the cylinder upwards towards the cylinder bracket attached to

the main arm. In order to screw the hinge pin into the bracket it may be

necessary to depress the piston. Alternatively get a second person to raise and

support the arm until the hinge pin is aligned with the hole in the bracket. Tighten

the hinge pin with a 14mm spanner.

3.4. Attaching the Stock Stop. Insert the threaded end of the Stock Stop Rod

(fig.1A) through the hole in the machine bed adjacent to the damper cylinder and

retain it by fixing a bolt and washer on the inside of the bed. Push the stop onto

the rod. Retain it by tightening the hex socket set screw (fig.1B).

4.1.

COOLANT TANK PREPARATION.

The use of a water soluble coolant will increase cutting efficiency and prolong

blade life. Five litres of soluble cutting oil can be ordered under Sealey Part No.

SCO5L.(follow instructions on pack regarding use and precautions). The coolant

tank is situated in the base of the machine and can be accessed through an

opening in the back of the base.

4.1.1. Disconnect the machine from the power supply before adding/changing coolant.

4.1.2. Pull the coolant return hose from out of the hole in the top of the tank cover.

4.1.3. Slide the tank out of the saw base and lift off the tank cover with pump attached.

The cover must remain next to the machine due to the power cable attached. Fill

the tank to approximately 80% of its capacity and place the lid back onto the tank.

4.1.4. Slide the tank back into the base and push the coolant return hose back through

the hole in the top of the tank.

fig.2

Original Language Version

SM35CE.V4 Issue: 4 - 14/12/11

DO NOT use the bandsaw in areas where fumes from paint, solvents, or flammable liquids pose a potential hazard. Keep all flammable

materials (including wipes or cleaning rags) away from the saw, and dispose of according to local regulations.

DO NOT leave the bandsaw running unattended. Turn power switch ‘Off’ and DO NOT leave area until the blade has come to a

complete stop.

DO NOT use if you are fatigued or under the influence of drugs, alcohol or other intoxicating medication.

DO NOT use the bandsaw with the blade guard or pulley cover removed.

DO NOT use the bandsaw in wet or damp locations.

DO NOT start accidentally. Ensure the switch is off before plugging in the saw.

DO NOT use damaged or deformed bandsaw blades.

Keep correct footing and balance at all times and wear non-slip shoes.

Turn the bandsaw off

before raising the blade.

DO NOT stand on the bandsaw.

Always secure the workpiece in the vice.