Sealey ATV1135 - Manual (Page 4)

3.2.3 connect the yellow wire to the positive terminal of the winch, marked as (1) on the rear of the motor case, and to the yellow marked
terminal of the relay block. connect the blue wire to the negative terminal on the winch, marked as (2), to the blue terminal on the
relay block. See fig.5.
NOTE: Your battery must be kept in good condition. Make sure the battery cables are not drawn across any surfaces which could
possibly damage them. corrosion on electrical connections will reduce performance or may cause a short circuit. Keep all connections
clean especially in the remote control switch and receptacle. In salty environments use silicon sealer to protect from corrosion.
WARNING! Double check the wiring. Incorrect wiring could result in motor burn out and/or personal injury.
3.2.4 connect the battery terminals.
3.2.5 check the rotational direction of the drum. select the freespool position with the clutch knob, pull out some cable from the drum, and
then select the 'In' position. Press the 'cable out' button on the handheld switch, if the cable is paying out, then the winch is correctly
connected. If it is paying in, the cables need swapping round the other way.
Fig.8
4. OPERATING INSTRUCTIONS
WARNING! the switch assembly must be kept free of dirt and moisture to ensure safe operation.
4.1 turn the clutch knob so that the drum can turn freely by hand.
4.2 Use the hand saver strap to pull the cable's hook so that it can be attached to the load. See fig.3.
WARNING! Check that there are at least five turns of wire rope remain on the the drum before operation.
4.3 switch the clutch knob back to the 'In' position, (so that the drum can't be turned by hand).
WARNING! the clutch must be fully engaged before winching. never operate the clutch whilst the drum is turning. DO NOT re-adjust
the clutch knob, as it has been adjusted and permanently and is locked in place with a thread locking compound in the factory.
4.4 Press the cable 'In' button on the handheld unit, to pay in the cable and the 'out' button to pay the cable out.
4.5 WARNING! never handle the wire rope or rigging while anyone else is holding the handheld control switch.
WARNING! Always use the hand saver to pull the hook, do not hold the hook with your hand. this is important not only when reeling in
wire rope, but also when removing wire rope from the winch under power.
4.6 Equipping the winch with its roller fairlead (supplied) will substantially reduce wear on the wire rope during angle pulls, because rollers
eliminate heavy rubbing and abrasion to the wire rope, see fig.8.
NOTE: never winch your vehicle in gear or in park, which would damage your vehicle's transmission.
never wrap the wire rope around an object and hook the cable back onto itself, this can cause damage to the object being pulled and
kink or fray the wire rope. (use a self recovery Kit).
Keep hands, clothing, hair and jewellery clear of the drum and cable when winching.
never use the winch if the cable is frayed, kinked or damaged.
never allow anyone to stand near the cable, or in line with the cable or behind the winch while it is under power. If the cable should slip
or break it can suddenly whip back towards the winch, causing great danger for anyone in the area. Always stand well to the side while
winding and use a Wire rope Dampener.
DO NOT leave the switch plugged in when the winch is not in use.
CHECK THE WINCH THOROUGHLY AND CAREFULLY BEFORE OPERATING!
5. MAINTENANCE
5.1 It is strongly recommended that the winch is used regularly (once a month). simply power out 15mtr of cable, free spool 5mtr then
power back in. this will keep all the components in good working condition so that the winch can be relied on when needed.
Fig.7
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: no liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534 [email protected]
Sole UK Distributor, Sealey Group,
Kempson Way, suffolk Business Park ,
Bury st. Edmunds, suffolk,
IP32 7Ar
www.sealey.co.uk
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email
Environmental Protection.
recycle unwanted materials instead of disposing of them as
waste. All tools, accessories and packaging should be sorted,
taken to a recycle centre and disposed of in a manner which
is compatible with the environment.
WEEE Regulations.
Dispose of this product at the end of its working life in compliance
with the Eu Directive on Waste Electrical and Electronic Equipment.
When the product is no longer required, it must be disposed of in an
environmentally protective way. contact your local solid waste
authority for recycling information.
Fig.6
Parts support is available for this product. to obtain a listing and/or diagram, please log on to: www.sealey.co.uk
email:[email protected] or phone: 01284 757500
AtV1135, AtV2040 Issue: 2(I) - 29/01/14 Original Language Version © Jack sealey Limited