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Maintenance – Polaris 2001 ATV Universal ATV User Manual

Page 173

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162

MAINTENANCE

Headlight Housing Replacement

1. Using a small flat blade screwdriver, push in on the lock tab

through the two small openings at the front of the headlight pod.

2. Lift the pod lightly while depressing the tabs.

3. Remove the screw in the back of the headlight pod

4. Remove three Phillips screws at

back of headlight pod.

5. Lift pod cover up. Disconnect

speedometer harnesses from

speedometer. Unplug indicator

light harness and remove pod

cover.

6. Unplug headlamp from wiring

harness.

7. Remove O-Ring from headlight

pivot pins.

8. Pull headlight housing up to re-

lease from locking tabs.

9. Lift adjusting knob up to remove

from locking tabs.

10. Carefully pull assembly up and out of pod.

11. Reverse steps to install new housing and reassemble pod.

12. Adjust headlight aim by turning adjusting knob.

O-Ring

5 1/8″

(13 cm)

Distance from headlamp parting

line to end of adjustment knob stop

is 5 1/8″ (13 cm).