beautypg.com

Polaris 2001 ATV Universal ATV User Manual

Page 157

background image

146

MAINTENANCE

Front Gearcase Lubrication

The front gearcase fill plug is lo-

cated as shown.
The front gearcase lubricant

level should be checked every

six months or 1000 miles (1600

km), whichever comes first.

Front gearcase oil should be

changed annually.
Type A - With the ATV on a level

surface, remove fill plug and

check the lubricant level. Lubri-

cant should be kept at the bot-

tom of fill plug thread. The cor-

rect gearcase lubricant to use is

GL5 80-90 Weight Gear Lube.
Type B - The lubricant level in

this type of gearcase cannot be

checked. You must periodically

drain it and refill it according to

the following procedure.

Gearcase

Oil Changing

Procedure

1. Remove fill plug (1).

2. Remove gearcase drain plug

located on the bottom right

hand side and drain the oil.

3. Clean and reinstall the drain plug and tighten securely (14 ft.

lbs/1.93 kgm).

4. Add 4 ounces (120 ml) (Type A) or 5 ounces (150 ml) (Type B)

of GL5 80-90 Weight Gear Lube.

5. Reinstall filler plug.
6. Check for leaks.

B

A

1

1