beautypg.com

Polaris 2001 ATV Universal ATV User Manual

Page 101

background image

90

PVT SYSTEM OPERATION

On Polaris ATVs, the approximate gear ratio difference between

high and low range is 1:2.25. This difference in gearing affects the

operation of the PVT, especially at speeds less than 7 MPH, due

to the system’s dependence on engine speed.

For example, when operating at a ground speed of 3 MPH in low

range, the engine speed would be around 3000 RPM. This is well

above the engagement speed of 1200 - 1400 RPM. However, in

high range at 3 MPH, the engine would be running at only 1500

RPM. Whenever operating this close to the engagement speed,

the engine may be running at a speed which is too low to provide

adequate “pinch” needed to prevent belt slip. This belt slip is re-

sponsible for creating the excessive heat that destroys belts and

causes outer clutch covers to fail.

By switching to low range while operating at low ground speeds,

the air temperature in the clutch cover is reduced by almost 160

degrees. Reducing the temperature inside the clutch cover ex-

tends the life of the PVT components (belt, cover, etc.).

NOTE; Models without a low range should avoid heavy pulling

and extended low-speed operation.

PVT Drying

There may be some instances when water is accidently ingested

into the PVT system. Use the following instructions to dry it out be-

fore operating:

Shift the transmission into neutral and apply full throttle for no

longer than 10 seconds and repeat as necessary. This will expel

the moisture and air-dry the belt and clutches. Allow the engine

RPM to settle to idle speed and shift the transmission to the lowest

available range and test for belt slippage. If the belt slips, repeat

the process.

Take the vehicle to your dealer for service as soon as possible.