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4 maintenance, 1 general, 2 gas flow sensor – Bronkhorst Mass Flow User Manual

Page 22: 3 liquid flow sensor, 4 pressure sensor, 5 controllers, 6 control valves

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BRONKHORST HIGH-TECH B.V.

4 Maintenance

4.1 General

No routine maintenance is required to be performed on the meters or controllers. Units may be flushed with

clean, dry inert gas.

In case of severe contamination it may be required to clean the laminar flow device and the valve orifice

separately.

4.2 Gas flow sensor

The gasflow sensor is constructed in such a way that for a change in range, the laminar flow element can be

removed. It is not recommended for the user to disassemble the instrument other than for removing the

laminar flow element for inspection, or range changing only. After replacing the laminar flow element it

becomes necessary to recalibrate the flow meter. When doing so proceed according to a suitable calibration

procedure. Depending on the model number laminar flow elements can be ordered separately.

4.3 Liquid flow sensor

The user cannot change the flow range of a liquid flow sensor. The sensor is an integral part of the

instrument and cannot be removed from it. For occasional cleaning the instrument may be flushed with a

cleaning fluid.

4.4 Pressure sensor

It is not recommended for the user to disassemble the pressure sensor, because the thin metal membrane is

very delicate.

4.5 Controllers

All sensor types can be combined with a control valve to be operated together as a control loop. Controller

systems are either available as separate units; a sensor and a control valve, or as an integrated unit.

If applicable maintenance procedures are described under “control valves”

4.6 Control valves

Control valves cannot be used for shut-off and/or on-off applications. Pressure surges, as may occur during

system pressurisation or deflation must be avoided.

4.6.1 Solenoid valves

These are considered to be the direct operated control and pilot valves. They may be disassembled in the

field by the user for cleaning and servicing. The parts can be cleaned with a cleaning liquid, or in an

ultrasonic bath.

To disassemble the valve proceed as follows:

a)

disconnect the instrument connector (not necessary with separate valve)

b)

remove the hex nut on top of the valve assembly

c)

lift the cover (coil) assembly

d)

unscrew the flange

e)

lift valve assembly carefully from the base

f)

unscrew set screw for the orifice and subsequently loosen the orifice and the orifice holder

g)

remove the plunger assembly

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9.17.001