Woodhaven 5433: HD Rail Master User Manual

Page 2

BEFORE BEGINNING

Identify and verify that you have all the parts listed.

The HD Frame Master was designed to be used with
Woodhaven Standard or HD Door Templates. Read the
instructions carefully at least once before beginning.

ASSEMBLY

Insert two 1/2" screws (MF005) thru the countersunk

holes in each Fence Plate (5433A) and start an oval nut
(5765B - smooth side first), on each screw. Slide the plates
on the 24" Ultra Track (4424), with the oval nuts in the T-
slot of the track. Center the middle plate on the track and
position the two outer plates even with the ends of the track
for now. Position the back edge of all three plates even with
the edge of the track and tighten the screws. See fig. 1.

Check the position of the countersunk mounting holes in

the plates to the three slots in the base. Adjust the position of
the two outer plates on the track if necessary. The countersunk
mounting hole in the plates should match the slot locations in
the base. Attach the plates/track to the base (5433B). Install
a 3/4'' screw (MF010), thru the countersunk hole in each
plate and insert a nut (NUT015) in the recessed slot of the
base. Tighten the screws in the nuts for now. See fig. 2.

There may be two clamp spindles included with each

Toggle Clamp (6305), but you will only use the longer of the
two spindles. For quicker spindle adjustments, replace the
top nut on the spindle with the thumb nut (5525). See fig. 3.

Insert two 3/8" screws (MP375) thru the two front

holes of each toggle clamp base and start an oval nut
(5765B - raised side first) on the end of each screw.
Slide the toggle clamps on the track, with the oval nuts
engaged in the T-slot of the track. Position the clamps
where desired and tighten the screws. See fig. 4.

Insert a 5/8" spacer (BUSH004) on the two 1" bolts

(HB030) and start a knob (5590) on the end of each bolt.
Slide the bolt head into a T-slot of the fence, positioning the
knob where desired for best control, and tighten. See cover.

Attach two 1/4" spacers (BUSH002) to the threaded hole

in each stop (5433C) using a 1" screw (5772B). Insert a 3/4"
screw (5771B) thru the outer hole in each stop and start an
oval nut (5765B) on the end of each screw. Slide the stop on
the T-slot in the front edge of the 24" Ultra Track, spacer first,
oval nut in the T-slot, and tighten the 1" screws. See fig. 5.

Back of Fence Plates

fl ush with edge of track

5433B

MF010 & NUT015

5433A

MF005 (2) & 5765B (2)

5525

MP375 & 5765B

BUSH002 (2)

& 5772B

5433C

5771B

& 5765B