Vortech 2011-2012 6.4L Hemi Challenger User Manual

Page 21

P/N: 4CL020-020 v1.0, 12/02/2014

CHaRGE aIR COOLER/DISCHaRGE aSSEMbLY INSTaLLaTION

A. Cut the brake booster line attached to the brake

booster and install the supplied brass tee. This

tee will be used by the bypass valve for vacuum

source. Use the supplied stepless clamps to

secure the brass tee to the brake booster line.

(See Fig. 8-a)

B. Near the back of the engine on the drivers side,

you will see a stud sticking out with a ground

strap attached to it. Remove the nut securing the

ground strap to the stud, slide on the supplied

discharge tube support bracket & reinstall the nut.

The bracket is slotted, so you may need to adjust

the bracket for proper fitment.(See Fig. 8-b)

C. Remove the upper alternator screw & discard. It

will not be reused. Install the supplied screw into

the upper alternator mount. Be sure to use the

provided washers.

D. Once the supplied screw is in place, slide on the

supplied .155” spacer & thread on the provided

nut & washer by hand. Do not tighten all the way.

(See Fig. 8-c)

E. Using a 15mm socket, remove the screw to the left

of the throttle body, directly above the thermostat

housing. Set screw aside as it will be reused.

F. Locate supplied charge air cooler support. Notice

the bottom of the charge air cooler support is slot-

ted (See Fig. 8-d). Slide the slotted section of the

charge air cooler support in between the .155”

spacer & washer closest to the nut previously

installed. Once the slotted section of the charge

air cooler support is in place, locate the 15mm

screw previously removed & install through the

upper tab of the charge air cooler support, thread-

ing the screw back into its original location.

(See Fig. 8-e)

G. Tighten the 15mm screw & upper alternator mount

hardware. Place the charge air cooler on top of

the charge air cooler support.

Fig. 8-b

Fig. 8-c

Fig. 8-d (CAC Support Bracket)

Fig. 8-e (CAC Support Bracket, Installed)

SUPPORT

BRACKET

Fig. 8-a

.155”

SPACER