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Preparation, Freezing – Martin Christ Beta 2-8 LDplus User Manual

Page 20

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20 General Information on Freeze-drying

Operating Manual Freeze Dryer BETA 1-8 LDplus / BETA 2-8 LDplus

2.2. Preparation

In case the unit is equipped with a pressure control valve the
vacuum pump should be warmed up.
The operation
temperature should be reached before loading the vacuum pump
with condensable gases. In this way, the service life of the vacuum
pump can be considerably extended.
The vacuum pump can be operated already during the freezing
process when the pressure control valve is closed. The vacuum
pump should be warmed up for at least 15 minutes or it should be
switched on at least 15 minutes before starting the main drying
process.
It may occur that the vacuum in the ice condenser chamber or in
the drying chamber goes up during the main drying process (e.g.
from 0.63 mbar to 0.47 mbar) although the valve to the vacuum
pump is closed. This can be explained physically by the pumping
effect of the ice condenser (“Cryo Pumping Effect”).

2.3. Freezing

Small product quantities are frozen directly inside the ice
condenser chamber of the freeze-dryer. Larger quantities are pre-
frozen in a deep-freeze.
If liquids are to be dried in bottles with a layer thickness of more
than 1 cm we recommend that pre-freezing is carried out with a
shell or spin freezing device in a cooling bath (see picture). Due to
the centrifugal force the liquid to be frozen will rise on the wall of
the bottle and freeze. With this freezing process the layer
thickness is reduced and thus the total drying period is shortened
considerably.

Cooling bath with spin freezing device

Shell freezing diagram

Spin freezing diagram

Freezing inside the unit is not necessary if the product is pre-
frozen or stored in e. g. a deep-freeze. In this case, especially
when freeze-drying small quantities, it is advisable to pre-cool the
shelves in order to avoid partial thawing during the evacuation.

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