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A warning, A danger, How to check the interlock system – Troy-Bilt 682J User Manual

Page 18: Before loading or unloading the tiller, Testing the ftrward interlock safety system, Tiller

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Section!: Operation

4. When the turn is complete, shift to

NEUTRAL and lower the handlebars.
Move Tines/PTO Clutch Lever back to
ENGAGE position and resume forward
operation.

Transporting The Tiller Around
Your Property

When the engine is running, the tiller’s
powered wheels make moving the tiller to
and from the garden easy. If the engine is
not running set the Wheel Speed Lever to

EREEWHEEL position to roll the tiller to

another location.

A

WARNING

To help avoid

personal

injury

from

revolving tines, always

put the

Tines/PTO

Clutch Lever

in

DISENGAGE

position before transporting, loading, or
unloading tiller.

1. Place the Tines/PTO Clutch Lever in
DISENGAGE position.

2.

Move Depth Regulator Lever down all the

way into the Travel setting.

3.

If using

engine power,

move Wheel

Speed Lever to either SLOW or FAST, and
use the Wheels/Tines/PTO Drive Lever to
drive the wheels.

4.

If the engine is stopped, move Wheel

Speed Lever to FREEWHEEL, and
manually push tiller.

Testing the Ftrward
Interlock Safety System

The Forward Interlock Safety System is

designed to shut the tiller engine off
immediately if you lose control and
cannot stop moving FORWARD by
shifting the Wheels/Tines/PTO Drive Lever
into NEUTRAL. When you release both
Forward Interlock Levers, they send
ground to the ignition system thereby
stopping the engine. Squeezing one or
both levers up against the handlebars
enables the ignition system; therefore,

you must squeeze at least one lever
whenever the Wheels/Tines/PTO Drive

Lever is engaged in FORWARD.

IMPORTANT:

The interlock system also

prevents the engine from starting if the
Wheels/Tines/PTO Drive Lever is engaged
in FORWARD.

A

DANGER

The Forward Interlock Safety

System

is

designed

for

the operator’s safety. Do

not disconnect or attempt to defeat the
purpose of the system.

If

the

system

malfunctions, immediately contact

your

local authorized dealer or the

TROY-BiLT Technical Service Depart­

ment for assistance. Do not use the

tiller

or the

PTO power

unit until the

Forward Interlock Safety

System

is

functioning properly. Always test the
system before using the tiller or PTO
power unit.

How to

Check

the Interlock System

The Forward Interlock System has an
electro-mechanical design, and so is
subject to normal wear and possible mal­
function. Check the system for proper

operation each time prior to using the

tiller or PTO power unit.

Figure

4-6: Plug and

receptacle

of

Forward Interlock Safety System
must

be securely

connected.

To test the Forward Interlock System;

1. Move tiller outside to level ground.
Remove any obstacles.

2.

Check that the Forward Interlock wire

harness plug, at the bottom of the handle­
bars (Figure 4-6), is securely connected

to the receptacle on the top, right side of
the transmission.

3.

Move Wheel Speed Lever (Figure 4-2)

to SLOW position and move Tines/ PTO

Clutch Lever to DISENGAGE.

4.

Start engine as described under

Starting and Stopping the Engine,

in this

section. Set engine throttle lever to
SLOW, and let engine warm up.

5.

Squeeze and hold just one of the

Forward Interlock Levers against the

handlebar grip while moving the Wheels/

Tines/ PTO Drive Lever down to

FORWARD (Figure 4-3). As the tiller
moves forward, release the Forward Inter­

lock Lever briefly. The engine should
start to stall out if the interlock system is
working properly. If it does start to stall,
quickly squeeze the lever up against the
handlebar grip, and then return the
Wheels/Tines/ PTO Drive Lever to

NEUTRAL. Repeat this test to check that

the engine begins to stall out when the

other Forward Interlock Lever is released.

6

.

If the engine does not begin to shut off

when either Forward Interlock lever is

released, shut the engine off, remove the

key (if electric start), and

do not operate

the tiller

or

PTO power unit until the

system

has

been repaired and is func­

tioning properly.

IMPORTANT:

To avoid possible damage

to the Forward Interlock Safety system,

do not use high-pressure sprays near the
wire harness receptacle or neutral plunger
assembly.

Loading and Unloading the

Tiller

The following provides information on
tiller loading, unloading, and requirements

before loading and unloading the tiller.

Read the following instructions carefully

before attempting to load or unload your

tiller.

Before Loading or Unloading

the

Tiller

• Ramps must be strong enough to

support the combined weight of the tiller
and handlers. They should provide good
traction to prevent slipping; they should
have side rails to guide the tiller along
the ramps; and they should have a
locking device to secure them to the
vehicle.

• Handlers should wear sturdy footwear

that will help to prevent slipping.

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