Troubleshooting, Installation manual 33, Laars modulating controls m4 & m4-ext – LAARS M4-Ext - Installation Manual User Manual
Page 33
Installation Manual
33
TROUBLESHOOTiNg
SENSOR iNPUTS
display shows Sensor OPEN or SHORT
When OPEN, Check the sensor is connected and the wires are continuous to the M4-CNC.
Finally follow the procedure for Incorrect Temperature Display. When SHORT Remove the
wires from the sensor terminals. The display should change to read OPEN. If it does not, the
M4-CNC may be damaged. When OPEN short the wires from the sensor terminals. The display
should change to read SHORT. If it does not, the M4-CNC may be damaged.
display shows an incorrect Temperature
Remove the wires from the sensor terminals. The display should change to read OPEN. If it
does not, the M4-CNC may be damaged. Take an ohm reading across the detached sensor wires.
The ohm reading should correspond to the Temperature sensor Chart. If it does not, the sensor
may be damaged.
CONTROL OPERATiON
No Heat
• Season - Make sure that the Season is set to Winter. See "Season" on page 22 and "Display
• Prove - Even though, the system relay may be energized, the M4-CNC will not energize and
stage relays unless the Prove is shorted. See "Display Messages" on page 30 and "Wiring the
• Shutdown - The M4-CNC will deactivate stage outputs when the Shutdown terminals are
shorted. See "Display Messages" on page 30 and "Wiring the Shutdown, Tstat, or Setback" on
• Tstat - The M4-CNC will deactivate stage outputs when the Tstat terminals are open. See
"Display Messages" on page 30 and "Wiring the Shutdown, Tstat, or Setback" on page 11.
• Sensor Fault - When the Sensor Fault is set to All Off in the startup menu, the System sensor
fault (in all Sensor Type modes) or the Outdoor sensor fault (in Reset mode) will de-energize all
stage relays. See "Display Messages" on page 30 and "Sensor Fault" on page 20.
• System or Outdoor Sensor - If the System or Outdoor sensor reading was higher that the actual
temperature, the M4-CNC might not bring any stage on. Check "Display shows an Incorrect
Temperature" section.
Too Much Heat
• Domestic Hot Water call - The M4-CNC will raise the temperature of the system to the DHW
Set Point on a DHW call, connected to terminals 29 and 30. Check to see if there is a call for
DHW and the length of time it lasts.
• Reset Ratio and Offset - If excessive heat occurs only in certain weather conditions, adjust the
Reset Ratio and Offset. See "Outdoor Reset Concept" on page 7. If excessive heat occurs year
round, reduce the Offset.
• Boiler Mode Settings - The M4-CNC will only controls boilers their mode is set to Auto or
Standby. Check if any boiler stage is set to Manual or On. See "Mode" on page 31.
• Control Settings - The Last Stage Hold will allow only the Lead boiler to stay on for an
additional number of degrees. If the setting is too high, and only the Lead boiler is on, the
system can over heat. Reduce the Last Stage Hold setting. See"Last Stage Hold" on page 25.
Too Little Heat
• Reset Ratio and Offset - If reduced heat occurs only in certain weather conditions, adjust the
Reset Ratio and Offset (See "Outdoor Reset Concept" on page 7). If reduced heat occurs year
round, increase the Offset.
• Setback and Day/Night Schedule - If reduced heat occurs only during specific hours, check the
Day/Night Schedule and the Setback values. Then, reduce the Setback setting. See "Setback"
• Boiler Mode Settings - The M4-CNC will only control boilers their mode is set to Auto or
Standby. Check if any boiler stage is set to Manual, Off, or Standby. See "Mode" on page 31.
Boilers are Short-Cycling
• Lag Delay - Increase the Lag Delay only if modulating boilers tend to short-cycle.
• Minimum Runtime - Increase the Minimum Runtime only if staging boilers tend to short-cycle.
• Last Stage Hold - Increase the Last Stage Hold only if the lead boiler tends to short-cycle.
System is Overshooting or Undershooting
• Gain - If the system is overshooting reduce the Gain. See "Gain" on page 26.
• Gain - If the system is undershooting increase the Gain.
Temperature Sensor Chart
TEMPERATURE
value
(in Ohms)
°
F
°
C
OPEN
150000
-30
-34
117720
-20
-29
82823
-10
-23
59076
0
-18
42683
10
-12
31215
20
-7
23089
25
-4
19939
30
-1
17264
35
2
14985
40
4
13040
45
7
11374
50
10
9944
55
13
8714
60
16
7653
70
21
5941
80
27
4649
90
32
3667
100
38
2914
110
43
2332
120
49
1879
130
54
1524
140
60
1243
150
66
1021
160
71
842
170
77
699
180
82
583
190
88
489
200
93
412
210
99
349
220
104
297
230
110
253
240
116
217
250
121
187
SHORT
100
LAARS Modulating Controls M4 & M4-EXT
HT# 059104-00 B