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LAARS Mini-Therm JVS (Sizes 50-225) - Install and Operating Manual User Manual

Page 31

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Mini-Therm JV

Page 31

SECTION 9.

9A. Maintenance

1. Lubricate the water circulating pump per the

instructions on the pump.

2. If a strainer is employed in a pressure reducing

valve or the piping, clean it every six months.

3. At start-up, and periodically thereafter, the burner

and pilot flames should be observed. If the flame

has the appearance of “sooting” tips, check

for debris near the orifices and call the service

technician.

4. Ensure proper operation of the mechanical

damper, mounted in the flue collar, by observing

the damper handle. Be sure the handle swings

when the draft inducer starts (depending on

the boiler size, swing may be as little as 30°).

Remove any obstructions and clean around the

pivot rod (handle) holes.

5. Inspect the venting system for obstruction,

leakage or corrosion at least once a year.

6. Keep the boiler area clear and free from

combustible materials, gasoline, and other

flammable vapors and liquids.

7. Be sure that all combustion air and ventilation

openings are unobstructed.

8. Upon completion of the installation, inspect

the external surfaces of the heat exchanger for

fouling based on the following schedule:

24 hours - 7 days - 30 days - 90 days

Once every six months thereafter.

9. If the boiler is not going to be used for long

periods of time in locations where freezing

occurs, it should be completely drained of

all water. To accomplish this, there is a drain

valve on the right side of the boiler which can

be opened. This will drain the right side of the

boiler. There are two plugs located on the left

side of the heater which must be removed to

drain that side. Both sides must be drained.

10. The gas and electric controls on the boiler

are engineered for long life and dependable

operation, but the safety of the equipment

depends on their proper functioning. It is strongly

recommended that the basic items listed below be

inspected by a qualified service technician every

year.

a. Water temperature controls.

b. Pilot safety system.

c. Automatic gas valves.

d. Fan proving switch.

e. Inducer/Blower assembly.

f.

Mechanical flue damper operation.

WARNING

The Warranty does not cover damage caused by

lack of required maintenance, lack of water flow,

or improper operating practices.

AVERTISSEMENT

La garantie ne couvre pas les dommages causés

par l'absence d'entretien, absence de débit d'eau,

ou pratiques de fonctionnement irrégulières

Fouling on the external surfaces of the heat exchanger

is caused by incomplete combustion, and is a sign

of venting and/or combustion air problems. The heat

exchanger can be inspected by using a flashlight

and placing a mirror under the burners. An alternate

method is to remove the venting and top panel to

inspect the exchanger from above. The vent system

should be inspected at the same time. If cleaning is

required:

a. Shut off all power to the boiler.

b. Remove the venting top, flue collector,

draft inducer assembly, and heat exchanger

baffles.

c. Remove the burner tray.

d. Use a hand-operated spray bottle filled with

water, and a wire brush to clean soot and

loose scale from the underside of the heat

exchanger. DO NOT USE COMPRESSED

AIR, HIGH PRESSURE WATER, OR A

GARDEN HOSE.

e. Clean any fallen debris from the bottom of

the unit.

f.

Check to make sure the burner ports and

pilot assembly are free of debris before

returning the burner tray to its original

position.

g. Reassemble the boiler in reverse order,

making sure to replace the heat exchanger

baffles.

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