ConvertiBARS Suzuki: GSX-R600 (04-05) - Manual

Suzuki GSX-R600 (04-05)
Bike Specific Install Notes and Tips
This is an aftermarket product that fits up different than the stock components, therefore, the installer may be required to
set up components and to route lines in the ?best way possible?, which may not always be listed on this ?Bike
Specific? installation sheet. In any case, the installation must allow the handlebars to reach both steering stops, with
out pulling taught or kinking any lines, and without damaging any part of the motorcycle
Important Installation Considerations
Special Kit Requirements/Installation Tips
1. Contact - Slight fairing contact is ok as long as the steering stops can be
reached with out damaging the fairing
2. Zip ties or brackets holding excess electrical lines will need to be cut or removed
to free up extra length.
3. Trimming - Depending on rise and preference, trimming the handlebar length
will allow more rise
4. Moving - Moving the clutch lever, and brake lever toward the center of the
motorcycle will allow greater upper fairing/windshield clearance
5. Fairing spacer pack recommended to lift the fairing for more rise.
Line Routing
1. All longer lines routed as stock.
2. Brake Line - Ensure line(s) and top fitting position does not interfere with
instrument panel, riser, Cyclops Clamp, and or brake lever.
3. Throttle Lines - Stock length - route behind the right fork tube
4. Throttle Lines - Longer than stock - route as stock
5. Electrical Lines to be freed from their brackets and or Zip Ties, and run on the
rider's side of the forks
6. Clutch Line - Free line from bracket and routed for best length
7. Clutch Line - Longer than stock - route as stock
Recommended Riser Trim Length
1. 6.5" Riser Length = Trim Number 11
Recommended parts and replacement lines
1. Suzuki GSX-R600&750 (04-05) Stock+50mm length Clutch Line. Part Number-
04-0227. Order from ConvertiBARS.
2. Suzuki GSX-R600 (04-05) Stock+75mm length Throttle Lines. Part Numbers 07-
0955, 07-0956. Order from ConvertiBARS
3. Hydraulic Brake Line Top Fitting - 000(Straight)
4. Hydraulic Brake Line = Stock + 5"
5. Hydraulic Brake Line Bottom Fitting - Stock