ConvertiBARS Kawasaki: ZX-6R, 6RR & 636 (2005-08) - Manual

Kawasaki ZX-6R, 6RR & 636 (2005-08)
Bike Specific Install Notes and Tips
This is an aftermarket product that fits up different than the stock components, therefore, the installer may be required to
set up components and to route lines in the ?best way possible?, which may not always be listed on this ?Bike
Specific? installation sheet. In any case, the installation must allow the handlebars to reach both steering stops, with
out pulling taught or kinking any lines, and without damaging any part of the motorcycle
Important Installation Considerations
Special Kit Requirements/Installation Tips
1. Contact - Slight fairing contact is ok as long as the steering stops can be
reached with out damaging the fairing
2. Fairing spacer pack recommended to lift the fairing for more rise.
Handlebar Positioning
1. When the bars are in the up position, with the wheel straight, the clamps should
be rotated so the handlebar risers are at approximately the 7 and 5 - O'Clock
positions(as the rider is looking down at the top of the fork tubes) This will allow
clearance with the upper fairing and windshield as you turn stop to stop.
Restrictions
1. Upper fairing and or windshield can be trimmed for more rise.
Line Routing
1. Brake Line - Ensure line(s) and top fitting position does not interfere with
instrument panel, riser, Cyclops Clamp, and or brake lever.
2. Throttle lines - Stock Length - Route below the brake lever
3. Electrical Lines to be freed from their brackets and or Zip Ties, and run on the
rider's side of the forks
Recommended Riser Trim Length
1. 6.5" Riser Length = Trim Number 11
Recommended parts and replacement lines
1. Hydraulic Brake Line = Stock + 3"
2. Throttle Lines - Stock + 2"