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Troubleshooting – AERCO BMK 3.0 LN Dual Fuel June 2010 User Manual

Page 73

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TROUBLESHOOTING

TABLE 8-1. BOILER TROUBLESHOOTING – Continued

FAULT INDICATION

PROBABLE CAUSES

CORRECTIVE ACTION

STEPPER MOTOR

FAILURE

1.

Air/Fuel Valve out of calibration.





2. Air/Fuel Valve unplugged.

3.

Loose wiring connection to the
stepper motor.

4.

Defective Air/Fuel Valve stepper
motor.

5. Defective Power Supply Board or fuse

6. Defective IGST Board

1. Refer to GF-112 and perform Stepper Test (para. 6.3.5) to

ensure stepper motor rotates properly between the 0% (fully
closed) and 100% (fully open) positions. Verify that the VALVE
POSITION bargraph and the dial on the Air/Fuel Valve track
each other to indicate proper operation. If operation is not
correct, perform the Stepper Feedback Calibration (GF-112,
para. 6.2.1).

2. Check that the Air/Fuel Valve is connected to the Control Box.

3. .Inspect for loose connections between the Air/Fuel Valve motor

and the wiring harness.

4. Replace stepper motor.

5. Check DS1 & DS2 LEDs on Power Supply Board. If they are not

steady ON, replace Power Supply Board.

6. Check “Heartbeat” LED DS1 and verify it is blinking ON & OFF

every second. If not, replace IGST Board.

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