beautypg.com

7 flame fault test, Safety device testing – AERCO BMK 2.0 LN Nat. Gas User Manual

Page 45

background image

SAFETY DEVICE TESTING

6-3

6.6.1 REMOTE INTERLOCK

1. Remove the cover from the I/O Box and

locate the REMOTE INTL’K IN terminals.


2. Start the unit in manual mode and fire at

25% to 30% firing rate.


3. If there is a jumper across the REMOTE

INTL’K IN terminals, remove one side of the
jumper. If the interlock is being controlled by
an external device, either open the interlock
via the external device or disconnect one of
the wires leading to the external device.


4. The unit should shut down and display

INTERLOCK OPEN.


5. Once the interlock connection is recon-

nected, the INTERLOCK OPEN message
should automatically clear and the unit
should resume running.

6.6.2 DELAYED INTERLOCK

1. Remove the cover from the I/O Box and

locate the DELAYED INTL’K IN terminals.


2. Start the unit in manual mode and fire at a

25% to 30% firing rate.


3. If there is a jumper across the DELAYED

INTL’K IN terminals, remove one side of the
jumper. If the interlock is connected to a
proving switch of an external device,
disconnect one of the wires leading to the
proving switch.


4. The unit should shut down and display

DELAYED INTERLOCK OPEN. The FAULT
LED should be flashing.


5. Once the interlock connection is recon-

nected, depress the CLEAR button. The
unit should start.

6.7 FLAME FAULT TEST

1. Place the ON/OFF switch in the OFF posi-

tion.


2. Place the unit in the Manual Mode and set

the firing rate between 25% and 30%.


3. Close the manual gas valve located between

the SSOV and the Air/Fuel Valve (see Fig.
6.3) and the 1/4” ball valve downstream of
the SSOV.

DIFFERENTIAL GAS
PRESSURE REGULATOR

MANUAL GAS
SHUT-OFF VALVE

Figure 6.3

Manual Gas Shut-Off Valve Location

4. Place

the

ON/OFF switch in the ON position

to start the unit.


5. The unit should shut down after reaching the

Ignition cycle and display FLAME LOSS
DURING IGN.


6. Open the valves previously closed in step 3

and depress the CLEAR button.

7. Restart the unit and allow it to prove flame.

8. Once flame is proven, close the manual gas

valve located between the safety shut-off
valve and the differential regulator.


9. The unit should shut down and display

FLAME LOSS DURING RUN.


10. Open the valve previously closed in step 8

and depress the CLEAR button. The unit
should restart and fire.

6.8 AIR FLOW FAULT TEST

1. Start the unit in manual mode and set the

fire rate between 25% and 30%.


2. Once the unit has proved flame, remove

either wire #154 or #155 from the blower
proof switch (see Fig. 6.4) located on the
air/fuel valve.


3. The unit should shut down and display

AIRFLOW FAULT DURING RUN.


4. Replace the wire previously removed from

the blower-proof switch and depress the
CLEAR button. The unit should restart.