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Install the valve and manifold to the burner, Propane applications – Beckett CG4 User Manual

Page 13

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13

CG4 Burner Manual

Section: ASSEMBLE THE BURNER

Pieces of tape can be cut loose during installation and

lodge in gas valves causing cutoff seal problems.

Teflon tape lubricates pipe threads, allowing iron pipes to

penetrate too deeply into aluminum valve bodies causing

distortion and leakage.

Use only pipe sealant compounds that are resistant to

the gas being used.

Verify that the gas valve

is not damaged and that

all piping and fittings are de-burred and

clean inside and out.

Install the Valve and Manifold to the Burner

1. Determine the correct fuel orifice using the

appliance’s fuel type, firing rate and

Table 5 on

Page 10, and insert it into the recess in the

manifold adapter on the top of the burner’s air tube

(

Figure 10 on Page 15). Notice in Table 5 that

not all natural gas applications use a fuel orifice.

2. Lubricate the O-ring with the small packet of

lubricant provided and install it into the groove on

the bottom of the manifold mounting block.

3. You may mount the manifold assembly with the

valve on either the right or left side of the burner

(

Figure 10). Tighten its screws securely.

4. Connect the violet and white wires (from the

electrical box adjacent to the air tube) to their

mating spade terminals on the top of the gas valve.

The white wire goes to the terminal marked “C” and

the violet wire goes to the terminal marked “MP”.

Propane Applications

Beckett CG4 burners are designed to fire either natural

gas or propane gas by changing only the fuel orifice

(

Figure 10, Page 15). Table 5 on Page 10 lists the

correct fuel orifices for both fuels by firing rate together

with the other rate-variable components of the burner.

All the burner’s adjustments and settings for propane will

be the same as for natural gas when the appropriate fuel

restrictors are in place. For ANSI Z21.17a purposes, the

propane restrictors listed in

Table 5 are considered to be

Beckett’s propane conversion kits.

Use authorized replacement

parts only. Fuel orifices are

precision-machined parts and O-rings are rated for

fuel contact. Do not attempt to replicate or modify any

parts. Refer to

Table 5 on Page 10.

With the propane orifice

installed, as shown in

Figure

10 , Page 15, all burner air adjustments and

gas manifold pressure adjustments for propane

will be approximately the same as the natural gas

adjustments shown in the burner manual, or printed

on the “Mfr’s Settings” label on the burner housing.

For a copy of the current burner manual go to http://

www.beckettcorp.com/protect/tech.asp. If further

technical assistance is required, call 800-645-2876,

Monday thru Friday, 8AM to 5PM EST.

Explosion, Fire and

Asphyxiation Hazard

This conversion kit must be installed

by a qualified service agency in

accordance with the manufacturer’s

instructions and all applicable codes

and requirements of the authority

having jurisdiction.
(In Canada, in accordance with the requirements

of the CAN/CGA-B149 Installation Code.) If the

information in these instructions is not followed

exactly, a fire, explosion, or production of carbon

monoxide may result causing property damage,

personal injury or loss of life. The qualified service

agency is responsible for the proper installation of

this kit. The installation is not proper and complete

until the operation of the converted appliance

is checked, as specified in the manufacturer’s

instructions supplied with the kit.

Partition

Alignment

Pins

Figure 6 – Baffle Installation