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Controller operation, Introduction, Normal fill cycle – Taylor-Wharton KRYOS Controller User Manual

Page 14: Power, Main display screen

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12

KRYOS

CONTROLLER OPERATION

This section of the operating manual is for Taylor-Wharton approved equipment that
uses the KRYOS controller.

Introduction

The KRYOS temperature and LN

2

level controller is designed for easy operation

and uninterrupted, reliable service. This controller will maintain the selected

liquid level range of LN

2

in your refrigerator as well as provide audible and

visual alarms for any alarm conditions that may occur. An Alarm is any condition

outside the activated preset limits on the control, such as an open sensor circuit or

temperature alarm. “System Events” are lid openings and closings, solenoid valve

openings and closing, and operation of the controller’s relay for remote alarm

indication. System Events, Alarms and Temperature “Data” can be downloaded.
The KRYOS controller should require no additional attention to maintain

liquid level if an adequate supply source of liquid nitrogen is maintained. If

your protocol calls for you to “top-off” the Cryostorage System at the end of

a workday or workweek, press the FILL button. The unit will fill to the upper

allowable liquid level and stop automatically. You may choose to manually stop
the fill by pressing the STOP button at anytime during the fill.

Normal Fill Cycle

When the refrigerator is filled and the controller is operating, the START FILL and

LOW ALARM sensors are immersed in liquid nitrogen. Their resistance values

are interpreted by the controller as “in liquid”. At the same time, the STOP FILL

and the HIGH ALARM sensors are above the liquid pool, informing the control

that these sensors are in vapor. As liquid nitrogen evaporates, the liquid level

in the refrigerator drops slowly until the START FILL sensor is above the liquid

and sends a different signal to the controller. After a delay sufficient to ensure

the signal, the controller interprets this condition as low liquid and opens the fill

solenoid, admitting more liquid nitrogen from the supply source.
The refrigerator will fill slowly. The fill continues until the STOP FILL sensor sends

the controller a signal that it is now in liquid. The controller will close the liquid

supply solenoid to stop the fill. As liquid evaporates, the display will indicate the

liquid is at a normal level as the cycle begins again.

Power

The control can be turned on and off by pressing the Power button followed by “42”,

as instructed on the display panel. The two-step shutdown is a precaution against

accidental shutdown. Shutdown can also be password protected to prevent users

from turning the system on and off under the security section of this manual.

Main Display Screen

The main display screen consists of 4 lines of information.
Line 1: Displays the current status of the control. It indicates if all systems are normal

or if any errors have been detected. Error messages disappear when the

error is corrected.

Line 2: Displays the level sensing in the control. If the 7-thermistor or 8-thermistor

assembly is being used, the control will indicate actual liquid level in the

freezer. If a 4-thermistor assembly is being used, the control will indicate

LOW if the liquid level is below Start Fill sensor #2, NORMAL if the liquid

level is between sensor #2 and sensor #3, and HIGH if the liquid level is

above Stop Fill sensor #3. In addition, LOW LEVEL ALARM is indicated when

the liquid level is below sensor #1 and HIGH LEVEL ALARM is indicated

when liquid level is above sensor #4.

12

KRYOS

CONTROLLER OPERATION

This section of the operating manual is for Taylor-Wharton approved equipment that
uses the KRYOS controller.

Introduction

The KRYOS temperature and LN

2

level controller is designed for easy operation

and uninterrupted, reliable service. This controller will maintain the selected

liquid level range of LN

2

in your refrigerator as well as provide audible and

visual alarms for any alarm conditions that may occur. An Alarm is any condition

outside the activated preset limits on the control, such as an open sensor circuit or

temperature alarm. “System Events” are lid openings and closings, solenoid valve

openings and closing, and operation of the controller’s relay for remote alarm

indication. System Events, Alarms and Temperature “Data” can be downloaded.
The KRYOS controller should require no additional attention to maintain

liquid level if an adequate supply source of liquid nitrogen is maintained. If

your protocol calls for you to “top-off” the Cryostorage System at the end of

a workday or workweek, press the FILL button. The unit will fill to the upper

allowable liquid level and stop automatically. You may choose to manually stop
the fill by pressing the STOP button at anytime during the fill.

Normal Fill Cycle

When the refrigerator is filled and the controller is operating, the START FILL and

LOW ALARM sensors are immersed in liquid nitrogen. Their resistance values

are interpreted by the controller as “in liquid”. At the same time, the STOP FILL

and the HIGH ALARM sensors are above the liquid pool, informing the control

that these sensors are in vapor. As liquid nitrogen evaporates, the liquid level

in the refrigerator drops slowly until the START FILL sensor is above the liquid

and sends a different signal to the controller. After a delay sufficient to ensure

the signal, the controller interprets this condition as low liquid and opens the fill

solenoid, admitting more liquid nitrogen from the supply source.
The refrigerator will fill slowly. The fill continues until the STOP FILL sensor sends

the controller a signal that it is now in liquid. The controller will close the liquid

supply solenoid to stop the fill. As liquid evaporates, the display will indicate the

liquid is at a normal level as the cycle begins again.

Power

The control can be turned on and off by pressing the Power button followed by “42”,

as instructed on the display panel. The two-step shutdown is a precaution against

accidental shutdown. Shutdown can also be password protected to prevent users

from turning the system on and off under the security section of this manual.

Main Display Screen

The main display screen consists of 4 lines of information.
Line 1: Displays the current status of the control. It indicates if all systems are normal

or if any errors have been detected. Error messages disappear when the

error is corrected.

Line 2: Displays the level sensing in the control. If the 7-thermistor or 8-thermistor

assembly is being used, the control will indicate actual liquid level in the

freezer. If a 4-thermistor assembly is being used, the control will indicate

LOW if the liquid level is below Start Fill sensor #2, NORMAL if the liquid

level is between sensor #2 and sensor #3, and HIGH if the liquid level is

above Stop Fill sensor #3. In addition, LOW LEVEL ALARM is indicated when

the liquid level is below sensor #1 and HIGH LEVEL ALARM is indicated

when liquid level is above sensor #4.

12

KRYOS

CONTROLLER OPERATION

This section of the operating manual is for Taylor-Wharton approved equipment that
uses the KRYOS controller.

Introduction

The KRYOS temperature and LN

2

level controller is designed for easy operation

and uninterrupted, reliable service. This controller will maintain the selected

liquid level range of LN

2

in your refrigerator as well as provide audible and

visual alarms for any alarm conditions that may occur. An Alarm is any condition

outside the activated preset limits on the control, such as an open sensor circuit or

temperature alarm. “System Events” are lid openings and closings, solenoid valve

openings and closing, and operation of the controller’s relay for remote alarm

indication. System Events, Alarms and Temperature “Data” can be downloaded.
The KRYOS controller should require no additional attention to maintain

liquid level if an adequate supply source of liquid nitrogen is maintained. If

your protocol calls for you to “top-off” the Cryostorage System at the end of

a workday or workweek, press the FILL button. The unit will fill to the upper

allowable liquid level and stop automatically. You may choose to manually stop
the fill by pressing the STOP button at anytime during the fill.

Normal Fill Cycle

When the refrigerator is filled and the controller is operating, the START FILL and

LOW ALARM sensors are immersed in liquid nitrogen. Their resistance values

are interpreted by the controller as “in liquid”. At the same time, the STOP FILL

and the HIGH ALARM sensors are above the liquid pool, informing the control

that these sensors are in vapor. As liquid nitrogen evaporates, the liquid level

in the refrigerator drops slowly until the START FILL sensor is above the liquid

and sends a different signal to the controller. After a delay sufficient to ensure

the signal, the controller interprets this condition as low liquid and opens the fill

solenoid, admitting more liquid nitrogen from the supply source.
The refrigerator will fill slowly. The fill continues until the STOP FILL sensor sends

the controller a signal that it is now in liquid. The controller will close the liquid

supply solenoid to stop the fill. As liquid evaporates, the display will indicate the

liquid is at a normal level as the cycle begins again.

Power

The control can be turned on and off by pressing the Power button followed by “42”,

as instructed on the display panel. The two-step shutdown is a precaution against

accidental shutdown. Shutdown can also be password protected to prevent users

from turning the system on and off under the security section of this manual.

Main Display Screen

The main display screen consists of 4 lines of information.
Line 1: Displays the current status of the control. It indicates if all systems are normal

or if any errors have been detected. Error messages disappear when the

error is corrected.

Line 2: Displays the level sensing in the control. If the 7-thermistor or 8-thermistor

assembly is being used, the control will indicate actual liquid level in the

freezer. If a 4-thermistor assembly is being used, the control will indicate

LOW if the liquid level is below Start Fill sensor #2, NORMAL if the liquid

level is between sensor #2 and sensor #3, and HIGH if the liquid level is

above Stop Fill sensor #3. In addition, LOW LEVEL ALARM is indicated when

the liquid level is below sensor #1 and HIGH LEVEL ALARM is indicated

when liquid level is above sensor #4.