Install outside trim, Install inside trim, Attach inside trim – SARGENT 480 Series User Manual
Page 2: Install cylinder, Install strike, Instructions for installing sargent

4
6
5
OUTSIDE CYLINDER
HOUSING ASSEMBLY
DEADBOLT NEEDS TO BE
EXTENDED AT ALL TIMES
DURING INSTALLATION
DEADBOLT
MOUNTING
SCREWS
(#1/4"-20 X 2")
CAM
BAR
OUTSIDE CYLINDER
HOUSING COLLAR
INSIDE CYLINDER
HOUSING COLLAR
CAM BAR
STRIKE BOX
STRIKE
#404
2-
1
⁄
8
"
1-
1
⁄
8
"
2-
3
⁄
4
"
DRILL HOLES
#8-32 THD. (2 PL)
CAM
BAR
INSIDE CYLINDER
HOUSING
FACE PLATE
CAM
SLOT
DEADBOLT
SCREWS
(# 8-32 x 3/4")
REMOVABLE CORE
CYLINDER
STEPS 1-, 2-, AND 3- PREPARE DOOR EXACTLY AS IN STEPS 1-, 2-, AND 3-
OF SINGLE CYLINDER INSTALLATION (SEE OTHER SIDE)
INSTALL OUTSIDE TRIM
FIGURE A
INSTALL INSIDE TRIM
FIRST ASSEMBLE INSIDE CYLINDER HOUSING AND INSIDE CYLINDER HOUSING
COLLAR, THEN ORIENTING CAM BARS SO THAT FLAT SIDES MEET WITHIN CAM
SLOT. (SEE FIGURE A)
ATTACH INSIDE TRIM
INSERT TWO MOUNTING SCREWS (# 1/4”-20 X 2”) INTO INSIDE CYLINDER
HOUSING AND TIGHTEN EVENLY. TIGHTEN SCREWS USING # 2 PHILLIPS
SCREWDRIVER.
7
8
INSTALL CYLINDER
ASSEMBLE CYLINDER INTO FACE PLATE SO
THAT CYLINDER FACE IS FLUSH WITH PLATE.
INSERT CYLINDER AND FACE PLATE INTO
INSIDE CYLINDER HOUSING AND SECURE AS PER
STEP 4A ABOVE.
NOTE: CHECK FOR PROPER
OPERATION BEFORE CLOSING DOOR.
INSTALL STRIKE
PRONGS
KEYWAY
UP
FASTEN STRIKE AND STRIKE BOX WITH
TWO (#8-32 X 3/4") COMBINATION SCREWS.
UP
A) INSTALLING CYLINDER—
FIRST BE SURE TWO PRONGS WITHIN CYLINDER HOUSING ARE
IN POSITION AS SHOWN, THEN INSTALL CYLINDER CORE USING
CONTROL KEY MARKED “C”. ROTATE KEY 15∞ TO THE RIGHT AND
PULL ON KEY.
B) INSTALL OUTSIDE CYLINDER HOUSING—
FIRST ASSEMBLE OUTSIDE CYLINDER HOUSING INTO OUTSIDE
CYLINDER HOUSING COLLAR, THEN INSERT CAM BAR INTO CAM
SLOT AND POSITION CYLINDER HOUSING ASSEMBLY ONTO
DOOR SO THAT KEYWAY IS VERTICAL.
METAL DOOR
JAMB ILLUSTRATED
OUTSIDE OF
DOOR
INSIDE OF
DOOR
REMOVABLE CORE 60-, 63-, 64- PREFIXES
INSTRUCTIONS FOR INSTALLING SARGENT
®
484 SINGLE CYLINDER 480 DEADBOLT
2 3/8" & 2 3/4" BACKSETS
A7439A
Copyright © 2007, 2008, Sargent Manufacturing Company, an ASSA ABLOY
Group company. All rights reserved. Reproduction in whole or in part without the
express written permission of Sargent Manufacturing Company is prohibited.