SARGENT 480 Series - Manual

6
OUTSIDE CYLINDER
HOUSING ASSEMBLY
WITH REMOVABLE
CORE CYLINDER
DEADBOLT NEEDS TO BE
EXTENDED AT ALL TIMES
DURING INSTALLATION
DEADBOLT
MOUNTING
SCREWS
(#1/4"-20 X 2")
CAM
BAR
OUTSIDE CYLINDER
HOUSING COLLAR
MOUNTING
PLATE
CAM
SLOT
SUPPORT
PLATE
TURN PIECE
ASSEMBLY
OUTSIDE OF
DOOR
DEADBOLT
SCREWS
(# 8-32 x 3/4”)
MARK HOLES
USING ENCLOSED TEMPLATE,
MARK DOOR AS ILLUSTRATED
AT DESIRED LOCK HEIGHT AND
CORRECT BACKSET.
1
BORE 1" DIA.
HOLE SECOND
BORE 2 - 1 ⁄ 8 "
HOLE FIRST
BORE TWO HOLES
DRILL 2 - 1 ⁄ 8 " HOLE THROUGH
BOTH SIDES OF THE DOOR AS
SHOWN AND 1" DIA. HOLE INTO
FRONT FACE OF THE DOOR. BE
CERTAIN HOLES ARE PERPENDICULAR.
2
INSTALL DEADBOLT
INSERT DEADBOLT IN HOLE, KEEPING IT
PARALLEL TO FACE OF THE DOOR AND SCRIBE
LINE AROUND FACE PLATE. REMOVE DEADBOLT
AND CHISEL OUT SCRIBED AREA TO DEPTH
OF
1 ⁄ 8 " OR UNTIL FACE IS FLUSH WITH DOOR
EDGE. INSERT DEADBOLT WITH BOLT EXTENDED
AND FASTEN WITH TWO
3 ⁄ 4 " LONG FINISHED
SCREWS.
DEADBOLT NEEDS
TO BE EXTENDED AT
ALL TIMES DURING
INSTALLATION
3
INSTALL OUTSIDE TRIM
A) CHOOSE CORRECT CAM BAR LENGTH
BY FIRST MEASURING DOOR THICKNESS.
ALL CAM BARS COME STANDARD TO FIT
A 1-3/4" THICK DOOR. IF DOOR THICKNESS
IS 1-3/8" DOOR THEN SHORTEN CAM BAR
BY GRIPPING PLIERS ON BOTH SIDES OF
SCORE MARK AND TWIST TO BREAK OFF.
4
CAM BAR
1- 3 ⁄ 8 " THICK DOOR
B) INSTALL CYLINDER—
FIRST BE SURE TWO
PRONGS WITHIN
CYLINDER HOUSING ARE
IN POSITION AS SHOWN, THEN
INSTALL CYLINDER CORE USING
CONTROL KEY MARKED “C”. ROTATE
KEY 15∞ TO THE RIGHT AND PULL
ON KEY.
INSTALL STRIKE
SEE STEP 8 ON PAGE 3.
INSTALL INSIDE TRIM
INSERT MOUNTING PLATE WITH SUPPORT PLATE ON TOP AND POSITION
IN 2-1/8” DIA. HOLE. SECURE BOTH MOUNTING PLATES AND OUTSIDE
CYLINDER HOUSING WITH TWO (1/4” - 20 X 2”) MOUNTING SCREWS AND
TIGHTEN EVENLY. PLACE TURN PIECE ONTO CAM BAR CHOOSING THE BEST
ORIENTATION. ALIGN SCREW HOLES AND FASTEN WITH TWO (#8-32 X 7/8”)
TURN PIECE SCREWS.
NOTE: CHECK FOR PROPER OPERATION BEFORE CLOSING DOOR.
5
UP
C) INSTALL CYLINDER HOUSING ASSEMBLY—
FIRST ASSEMBLE OUTSIDE CYLINDER
HOUSING INTO OUTSIDE CYLINDER
HOUSING COLLAR, THEN INSERT
CAM BAR INTO CAM SLOT AND
POSITION CYLINDER HOUSING
ASSEMBLY ONTO DOOR SO
THAT KEYWAY IS VERTICAL.
MARK CENTER
FOR 2 -
1 ⁄ 8 "
HOLE
HIGH SIDE OF
DOOR BEVEL
MARK CENTER
FOR 1" HOLE
PRONGS
485 FUNCTION SHOWN
TURN PIECE
SCREWS
(#8-32 X 7/8")
INSIDE OF
DOOR
KEYWAY
REMOVABLE CORE 60-, 63-, 64- PREFIXES
INSTRUCTIONS FOR INSTALLING SARGENT ®
485, 486, 487 SINGLE CYLINDER 480 DEADBOLT
2 3/8" & 2 3/4" BACKSETS
A7439A
Copyright © 2007, 2008, Sargent Manufacturing Company, an ASSA ABLOY
Group company. All rights reserved. Reproduction in whole or in part without the
express written permission of Sargent Manufacturing Company is prohibited.