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Ultra-cut 200, Thermal dynamics, Component locator – Tweco 200 Ultra-Cut(March 2013) User Manual

Page 149

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Manual 0-5133

A-15

APPENDIX

ULTRA-CUT 200

6

6

7

7

8

8

9

9

10

10

A

B

C

D

E

F

N2

P1

+

12V

-12V

SIGNAL

COMMON

I_

se

n

s

e

P

Ir

e

f_

G

GN

D

W

P_ena

GN

D

_

C

TE

MP

_

C

G

NDW

Ise

n

se

_

W

-15V

w

+1

5

V

w

+15Vw

-15Vw

Is

ens

e

_W

GN

D

P

I_

se

n

s

e

P

GN

D

P

Ir

e

f_

G

P_ref

P_ena

P_ref

GN

D

_

C

TE

MP

_

C

TORCH (-)

PILOT

WORK (+)

WORK

PILOT (TIP) VOLTS

NEG ARC VOLTS

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1215

Friday, September 25, 2009

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

150/200 Amp Power Supply 208-230/460V(Chopper)

Tuesday, October 03, 2006

08:11:44

Thermal Dynamics

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1215

Friday, September 25, 2009

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

150/200 Amp Power Supply 208-230/460V(Chopper)

Tuesday, October 03, 2006

08:11:44

Thermal Dynamics

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1215

Friday, September 25, 2009

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

150/200 Amp Power Supply 208-230/460V(Chopper)

Tuesday, October 03, 2006

08:11:44

Thermal Dynamics

D

RAS

PCB 8
WK-5687

RC &
RF CAPS

HALL SENSOR

HALL SENSOR

PILOT REG.
(CHOPPER )
PCB1
WK-5750

BIAS
POWER

PILOT REGULATOR
(CHOPPER)

< /

O

VER

_

T

E

MP

> P_DEM (P_Iref)

> P_Enable (P_ena)

PILOT REG.
(CHOPPER )
PCB2
WK-5754

I_

DE

T

I_

S

E

<

<

PILOT CURRENT SIGNAL <

WORK CURRENT SIGNAL <

/ OVERTEMP <

/PILOT ENABLE >

PILOT DEMAND >

C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)

C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)

D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)

FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)

FL1 Flow sensor (B5, Sht 2)

HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)

LSW1 Level SW, coolant, NC (B5, Sht 2)

MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)

MC3 Contactor, 3P ,Inv 2 input, Coil (B3, Sht 2)
" Contacts (B2,C2, Sht 1)
" Aux Contact (B3, Sht 2)

MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)

NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (D1, Sht 1)

R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)

T1 Aux Transformer (D-F1, Sht 2)

TH1 Thermal Sensor, coolant return (B5, Sht 2)

COMPONENT LOCATOR

(C7, Sht 2)

Power Supply
Rear Panel

DAT

ECO-B402 DAT 2/26/07

AB

ECO-B448 DAT 4/13/07

(C7 & A9,Sht 2)

(C7 & A9,Sht 2)

ECO-B646 GAC 10/31/07

AC

4-24-09

DAT

ECO-B1391

AE

DAT

AD

ECO-B1535

9-25-09

CN2

CN2

1

2

3

4

HCT2

HCT2

1

2

3

4

CN4

CN4

1

2

3

TB1

TB1

FAN3

FAN3

+

-

TB2

TB2

TB5

TB5

TB1

TB1

D2

D2

1

A1

2

K1

3

A2

4

K2

CN2

CN2

1

2

3

HCT1

HCT1

1

2

3

4

TB2

TB2

WORK

WORK

CN1

CN1

1

2

CN5

CN5

1

2

3

4

CN5

CN5

1

2

3

4

CN2

CN2

1

2

3

CN3

CN3

1

CN33

CN33

1

2

3

4

CN3

CN3

1

2

MC2-A

MC2-A

TB4

TB4

CN4

CN4

1

2

3

4

5

MC2-B

MC2-B

MC2-C

MC2-C

CN1

CN1

1
2
3
4

CN17

CN17

1

2

3

CN4

CN4

1

2

3

4

5

LED4

CHOPPER TEMP

LED4

CHOPPER TEMP

CN7

CN7

1

2

3

4

5

CN1
HEADER/6PIN/L12216

CN1
HEADER/6PIN/L12216

1
2
3
4

CN6

CN6

1

2

3

THS1

SW_TEMP_NC

THS1

SW_TEMP_NC

R6

20K

30W

R6

20K

30W

TB3

TB3

CN8

CN8

1

2

C2
2 UF

C2
2 UF

CN9

CN9

1

2

R9
50

R9
50

CN3

CN3

1

2

3

4

Art # A-07004_AD