Cutmaster 12mm – Tweco CutMaster 12mm User Manual
Page 19

CUTMASTER 12mm
Manual 0-5076
INTRODUCTION
2T-1
SECTION 2 TORCH:
INTRODUCTION
2T.01 Scope of Manual
This manual contains descriptions, operating instructions
and maintenance procedures for the 1Torch Models SL60/
Manual and SL100/Mechanized Plasma Cutting Torches.
Service of this equipment is restricted to properly trained
personnel; unqualified personnel are strictly cautioned
against attempting repairs or adjustments not covered in this
manual, at the risk of voiding the Warranty.
Read this manual thoroughly. A complete understanding of
the characteristics and capabilities of this equipment will as-
sure the dependable operation for which it was designed.
2T.02 General Description
Plasma torches are similar in design to the automotive spark
plug. They consist of negative and positive sections sepa-
rated by a center insulator. Inside the torch, the pilot arc
starts in the gap between the negatively charged electrode
and the positively charged tip. Once the pilot arc has ion-
ized the plasma gas, the superheated column of gas flows
through the small orifice in the torch tip, which is focused on
the metal to be cut.
A single torch lead provides gas from a single source to be
used as both the plasma and secondary gas. The air flow
is divided inside the torch head. Single - gas operation pro-
vides a smaller sized torch and inexpensive operation.
NOTE
to Plasma" on page 2T-2, for a more detailed
description of plasma torch operation.
Refer to the Appendix Pages for additional speci-
fications as related to the Power Supply used.
2T.03 Specifications
A. Torch Configurations
1. Hand/Manual Torch, Models
The hand torch head is at 75° to the torch
handle. The hand torches include a torch
handle and torch trigger assembly.
10.125" (257 mm)
3.75"
(95 mm)
1.17" (29 mm)
Art # A-03322_AB
2. Mechanized Torch, Model
The standard machine torch has a position-
ing tube with rack & pinch block assembly.
Art # A-02998
1.75" /
44.5 mm
1.375" / 35 mm
15.875" / 403 mm
0.625" /
16 mm
4.95" / 126 mm
1.175" / 30 mm
9.285" / 236 mm
B. Torch Leads Lengths
1. Hand Torches are available as follows:
• 20 ft / 6.1 m, with ATC connectors
• 50 ft / 15.2 m, with ATC connectors
2. Machine Torches are available as follows:
• 5 foot / 1.5 m, with ATC connectors
• 10 foot / 3.05 m, with ATC connectors
• 25 foot / 7.6 m, with ATC connectors
• 50 foot / 15.2 m, with ATC connectors
C. Torch Parts
Starter Cartridge, Electrode, Tip, Shield Cup
D. Parts - In - Place (PIP)
Torch Head has built - in switch
12 VDC circuit rating
E. Type Cooling
Combination of ambient air and gas stream through torch.
F. Torch Ratings
Manual Torch Ratings
Ambient
Temperature
104° F
40° C
Duty Cycle
100% @ 60 Amps @ 400
scfh
Maximum Current
60 Amps
Voltage (V
peak
)
500V
Arc Striking Voltage
7kV
Mechanized Torch Ratings
Ambient
Temperature
104° F
40° C
Duty Cycle
100% @ 100 Amps @ 400
scfh
Maximum Current
120 Amps
Voltage (V
peak
)
500V
Arc Striking Voltage
7kV