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60 minute cycle, Boiler on, Boiler off boiler on boiler off – tekmar 269 One Stage Steam Control User Manual

Page 4: Boiler off, 45 minutes off time, Condensate return temperature, Steam established temperature setting, Boiler operation

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Copyright © D 269 - 06/00

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Condensate Return Sensor 071 function

Setting a Minimum On Time for a steam system can
become problematic because a system takes more time to
reach operating temperature from a cold start than when it
is hot from a previous cycle. Use of the Condensate Return
Sensor included with the control is highly recommended
since the "Steam Established" dial can then be set to match
the operating characteristics of the system. The control will
turn on its "Boiler" light and fire the boiler for a warm-up
period, modifying the cycle to operate as in Figure 8.

60 minute cycle

60 minute cycle

45 minutes off time

45 minutes off time

15 minutes

on time

15 minutes

on time

Establishing Steam

(W

arm-up period)

Steam established - start cycle

Boiler on

Condensate return

temperature

220

°F

210

°F

200

°F

190

°F

180

°F

170

°F

160

°F

150

°F

140

°F

off

Steam established
temperature setting

on

off

est.

off

on

est.

Boiler Operation

Boiler off

Boiler on

Boiler off

Steam established - start cycle

Establishing Steam

(W

arm-up period)

Figure 8. 25% on time with Condensate Return Sensor and "Steam Established" dial set to 170

°

F

The control will not start to time out the Heating Cycle until the Condensate Return Sensor reaches the temperature set on the "Steam
Established" dial. When this occurs, the "Steam Established" light will come on and the control will operate the boiler until the on time of the
Heating Cycle has elapsed. This function ensures that steam has been established throughout the system before the Heating Cycle is started.
In a two pipe system, most installers will place the Condensate Sensor on the condensate return line of the radiator furthest from the boiler.
In one pipe systems the best location is usually on the pipe just before it enters the last radiator. These locations are usually good, but in
some larger systems with long runs it may be necessary to place the sensor closer to the boiler so that the first rooms in the system do not
overheat. Again, it is important to ensure that the system components are all working properly, since in a properly vented and drained system,
steam is established quickly throughout the system during each cycle, and sensor placement is not as critical as in some "problem" systems.

Boiler

Power

Steam
established

Heating
cycle

UnOcc.

Auxiliary

WWSD

Early Start

Warning

Establishing Steam

(Warm up)

Boiler

Power

Steam
established

Heating
cycle

UnOcc.

Auxiliary

WWSD

Early Start

Warning

Boiler

Power

Steam
established

Heating
cycle

UnOcc.

Auxiliary

WWSD

Early Start

Warning

Boiler

Power

Steam
established

Heating
cycle

UnOcc.

Auxiliary

WWSD

Early Start

Warning

Condensate return sensor

DIP switch = on

Heating Cycle

(off time)

Heating Cycle

(on time)

60 minute cycle

60 minute cycle

45 minutes off time

45 minutes off time

15 minutes

on time

15 minutes

on time

Steam established - start cycle

Boiler on

Condensate return

temperature

220

°F

210

°F

200

°F

190

°F

180

°F

170

°F

160

°F

150

°F

140

°F

Steam established
temperature setting

off

off

on

est.

Boiler off

Boiler on

Boiler off

Steam established - start cycle

Boiler

Operation

Lockout period

Lockout period

on

Establishing Steam

(W

arm-up period)

Establishing Steam

(W

arm-up period)

30

°F Lockout differential setting

Early Start

Condensate Return Sensor

Indoor Sensor S2

1

2

3

4

Off

Figure 9. 25% on time with Condensate Return Sensor, "Steam Established" dial set to 170

°

F and "Lockout Diff'l" set to 30

°

F