Rockwell Automation AADvance Controller System Build - Manual (Page 81)

Document: 553632
(ICSTT-RM448_EN_P) Issue: 08:
4-1
This chapter describes a structured approach to the start up of a controller system.
When the checks and module installation and start up is completed successfully, the
system is ready for a Functional Acceptance Test.
In This Chapter In This Chapter In This Chapter In This Chapter
Recommendations to Manage Test Documentation .................................. 4-1
System Physical Design Check ......................................................................... 4-2
Procedure to Verify Build State ...................................................................... 4-2
Procedure to Conduct the Mechanical Inspection ..................................... 4-2
Procedure to Check Ground Bonding .......................................................... 4-2
Procedure to check Power Distribution Integrity ...................................... 4-3
Power Distribution and First Power Up ....................................................... 4-3
Start Up Process ................................................................................................. 4-4
Processor Module Start Up Process .............................................................. 4-4
I/O Module Start Up Process .......................................................................... 4-7
ControlFLASH Firmware Upgrades ............................................................. 4-10
Setting Up the Controller IP Address for AADvance Workbench
Communications ............................................................................................... 4-24
Recommendations to Manage Test Documentation Recommendations to Manage Test Documentation Recommendations to Manage Test Documentation Recommendations to Manage Test Documentation
It is important that the system is documented when it is installed and this
documentation is maintained throughout the testing process system.
1) Obtain these items of documentation:
I/O wiring database with checklist
Complete set of drawings
Bill of materials
2)
Ensure that each item of documentation is the latest issue.
Mark each item as 'Test Copy'.
3) Create a system activity log book and ensure the log book accompanies the system
into test.
Allocate an entry number for each test and record each test against its number
in the log book.
If, during functional tests, the system does not behave as expected, record the
problem in the log book. Allocate a new entry and fault number for each
problem.
Chapter Chapter Chapter Chapter 4 4 4 4
System Start
System Start System Start System Start----Up Up Up Up