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0 overview, 1 diameter effects on surface speed – Rockwell Automation 9329 Drive Application Software User Manual

Page 8

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FM – Inertia Compensation

Drive Application Software – page 8 of 30

3.0 Overview

Diameter calculation is the process by which a dynamically changing roll diameter is
mathematically calculated during machine operation. In center driven winding and unwinding
applications, the actual diameter of the driven section changes as product is wound about the axis
or unwound from the axis. As the diameter of the driven section changes it is necessary to
change the axial speed and torque in order to maintain constant surface speed and tension on the
product. Diameter calculation can also be used to calculate the change in total reflected inertia.
This is typically used to profile the speed loop gain and in inertia compensation.

3.1 Diameter effects on surface speed

If the rotational speed of the driven section is kept constant, the surface speed will increase
as the diameter of the section increases. To maintain constant surface speed, the rotational
speed must decrease proportional to the increase in roll diameter. If the roll diameter
doubles, the rotational speed must be reduced by half to maintain constant surface speed.




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Roll Diameter (in)

Speed

Motor Speed (Rpm)
Surface Spd (Fpm)

*GearRatio

er(ft)*p

RollDiamet

Fpm)

LineSpeed(

(Rpm)

MotorSpeed

12

er(in)

RollDiamet

er(ft)

RollDiamet

=

=