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Peak current capability, Back-feeding loads, Inductive and capacitive loads – Rockwell Automation 1606-XLDC92D Power Supply Reference Manual User Manual

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All parameters are specified at 24V, 3.8A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.

Rockwell Automation Publication 1606-RM023A-EN-P — January 2014

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Bulletin 1606 Switched Mode Power Supplies

21. Application Notes

21.1. Peak Current Capability

Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current
demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal
output current. The same situation applies, when starting a capacitive load.

Branch circuits are often protected with circuit breakers or fuses. In case of a short or an overload in the branch circuit,
the fuse needs a certain amount of over-current to trip or to blow. The peak current capability ensures the safe
operation of subsequent circuit breakers.

Assuming the input voltage is turned on before such an event, the built-in large sized output capacitors inside the
DC/DC converter can deliver extra current. Discharging this capacitor causes a voltage dip on the output. The following
examples show typical voltage dips:

Fig. 21-1 Peak loading with 2x the nominal

current for 50ms, typ.

Fig. 21-2 Peak loading with 5x the nominal

current for 5ms, typ.

Output

Voltage

24V

10ms/DIV

Output

Current

7.6A

16V

24V

Output

Voltage

Output
Current

0A

0A

1ms/DIV

19A

8.5V

Peak load 7.6A (resistive load) for 50ms
Output voltage dips from 24V to 16V.

Peak load 19A (resistive load) for 5ms
Output voltage dips from 24V to 8.5V.

21.2. Back-feeding Loads

Loads such as decelerating motors and inductors can feed voltage back to the DC/DC converter. This feature is also
called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force).

This DC/DC converter is resistant and does not show malfunctioning when a load feeds back voltage to the DC/DC
converter. It does not matter, whether the DC/DC converter is on or off.

The maximum allowed feed-back-voltage is 30Vdc. The absorbing energy can be calculated according to the built-in
large sized output capacitance which is specified in section 5.

21.3. Inductive and Capacitive Loads

The unit is designed to supply any kind of loads, including unlimited capacitive and inductive loads.