MacDon D65 - Manual (Page 3)

169784 1 Revision A
TABLE OF CONTENTS
GENERAL SAFETY .................................................................................................................................................. 3
RECOMMENDED TORQUES ................................................................................................................................... 5
A. GENERAL .......................................................................................................................................... 5
B. SAE BOLTS ....................................................................................................................................... 5
C. METRIC BOLTS ................................................................................................................................ 5
D. FLARE TYPE HYDRAULIC FITTINGS ............................................................................................. 6
E. O-RING BOSS (ORB) HYDRAULIC FITTINGS ................................................................................ 6
F. O-RING FACE SEAL (ORFS) HYDRAULIC FITTINGS .................................................................... 7
CONVERSION CHART ............................................................................................................................................. 8
STEP 1. PREPARE HEADER ................................................................................................................................ 9
STEP 2. INSTALL FRONT AXLE ........................................................................................................................ 10
STEP 3. INSTALL HEADER ELECTRICAL HARNESS ..................................................................................... 12
STEP 4. INSTALL FRONT SUSPENSION .......................................................................................................... 13
STEP 5. INSTALL REAR SUSPENSION ............................................................................................................ 14
STEP 6. INSTALL REAR FIXED AXLE ............................................................................................................... 15
STEP 7. INSTALL REAR SWING AXLE ............................................................................................................. 17
STEP 8. CHECK AXLE SUBASSEMBLIES ........................................................................................................ 18
STEP 9. INSTALL WHEELS ................................................................................................................................ 19
STEP 10. ADJUST AXLE BRACE ........................................................................................................................ 20
STEP 11. INSTALL LIGHTS .................................................................................................................................. 21
A. ATTACH LIGHTS ............................................................................................................................ 21
I. ENDSHIELD LIGHT ............................................................................................................................... 21
II. REEL ARM LIGHT ................................................................................................................................. 22
B. INSTALL LIGHT WIRING HARNESS .............................................................................................. 23
C. INSTALL SPLICE ............................................................................................................................ 24
D. CONNECT HARNESS ..................................................................................................................... 25
I. NORTH AMERICA/AUSTRALIA/CIS (with module) ............................................................................... 25
II. EUROPE (WITHOUT MODULE) ............................................................................................................ 25
E. ELECTRICAL SCHEMATICS: 2013 MODEL YEAR ....................................................................... 26
I. NORTH AMERICA / AUSTRALIA / CIS: WITH MODULE ...................................................................... 26
II. EUROPE AND OTHER EXPORT: WITHOUT MODULE, WITH SPLICE ............................................... 27
STEP 12. ATTACH DECALS ................................................................................................................................. 28
STEP 13. INSTALL SMV SIGN ............................................................................................................................. 29
STEP 14. INSTALL DIVIDER ROD STORAGE BRACKET .................................................................................. 29
STEP 15. INSTALL TOW-BAR BRACKETS ........................................................................................................ 30
A. ENDSHEET BRACKETS ................................................................................................................. 30
STEP 16. ASSEMBLE TOW-BAR CRADLES ...................................................................................................... 31
A. LEFT SIDE CRADLE ASSEMBLY .................................................................................................. 31
I. WINDROWER 30 FT / COMBINE 30 FT FLEX / ALL 35 FT RIGID ....................................................... 31
II. COMBINE 30 FT RIGID ......................................................................................................................... 31
III. COMBINE 35 FT FLEX / ALL 40 – 45 FT ............................................................................................... 31
B. RIGHT SIDE CRADLE ASSEMBLY ................................................................................................ 32
I. WINDROWER 30 FT .............................................................................................................................. 32
II. COMBINE 30 FT RIGID ......................................................................................................................... 32
III. COMBINE 30 FT FLEX .......................................................................................................................... 32
IV. ALL 35-45 FT ......................................................................................................................................... 32
STEP 17. INSTALL CRADLE ASSEMBLIES ....................................................................................................... 33
A. LEFT SIDE CRADLES ..................................................................................................................... 33
B. RIGHT SIDE CRADLES .................................................................................................................. 33