FasTest JXL Series - Manual (Page 2)

OPERATING INSTRUCTIONS
www.fastestinc.com
® Roseville, MN
Ph 1-800-444-2373
Fax 651-645-7390
WP013 04/2009
11. Attach assembled connector to a test piece and tug on the connector to
assure proper engagement and gripping of the collet before introduction of
pressurized test media.
Main Seal Removal and Installation:
Removal:
1. Place lever in the in-line position so that
seal/collet assembly is in the relaxed position.
with housing (A) pointed downward, unscrew
housing from body (B). Spring assembly
remains in body.
2. Place housing (A) flat on table
with threads up, using a pointed repair tool,
pick main seal (F) out of housing (A). Washer (E)
and collets (D) remain inside housing (A).
3. Verify correct size and material of replacement main seal.
4. Lightly lube O.D. of main seal and I.D. of the housing with an o-ring lubricant such
as petroleum jelly or other compatible lubricant.
Installation:
5. Place replacement main seal (F) bevel side up
into housing and slide it down against washer (E).
6. Screw body (B) into housing (A). Tighten hand tight
until the body o-ring (G) seals. The piston assembly
that contains the test port may also rotate. This can be realigned after housing (A) is
snug.
7. Rotate lever to actuate connector. Visually verify that the connector gripping and
sealing action is correct.
CAUTION: Attach assembled connector to a test piece and tug on the
connector to assure proper engagement and gripping of collet before introduction
of pressurized test media.
Safety Warnings – General Guidelines:
1. If instructions are not completely understood by operator or components are
missing, contact FasTest before attempting use of the connector.
2. All operating parameters should be considered when connector selection is made.
Parameters include, but are not limited to: dimensional tolerance, hardness and
surface finish of test piece, pressure or vacuum requirements of application, fluid
compatibility, temperature, environment and mechanical load or vibration affecting
the connector.
3. FasTest JXL Connectors must only be used with test pieces of a specific size as
indicated by the part number. Improper use could cause separation of the connector
from the test piece resulting in physical harm or damage. The connector part
number and maximum pressure rating is marked clearly on the label.
4. CAUTION REMINDER: Keep fingers or other objects away from gripping
collets when actuating connector. Pinching or crushing can occur.
5. FasTest JXL Connectors are not internally valved, and will not prevent loss of
media when disconnected. Do not attempt to disconnect unless safe
conditions are met.
Connector Maintenance:
• A daily, weekly and periodic inspection of the connector by competent person is
recommended. User must establish a regular interval for maintenance as determined
by the user media and operational environment.
• Lubricate connector on regular intervals. Petroleum jelly is recommended but care
should be taken to verify the lubricant is compatible with the application.
• Inspection should include visual checks of the collet sealing area, housing, missing
or loose components, leak tightness, ease of operation, sufficient lubrication, wear, dirt
accumulation and damage.
• Use only original FasTest spare parts that are designed for the application and are
subject to strict quality control. See warranty.
FasTest, Inc. Product Warranty
FasTest, Inc. warrants its products against defects of workmanship and/or material for 12 months from the
date of the sale by FasTest, Inc. This warranty is void if the product is misused, tampered with or used in a
manner that is not in accordance with FasTest, Inc. recommendations and/or instructions. FasTest, Inc. is not
liable for consequential or other damages including, but not limited to, loss, damage, personal injury, or any
other expense directly or indirectly arising from the use of or inability to use its products either separately or in
combination with other products. ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, WHETHER ORAL
OR WRITTEN, INCLUDING BUT NOT LIMITED TO WARRANTIES OR MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
Remedy under this warranty is limited to replacement of the product or an account credit in the amount of the
original selling price, at the option on FasTest, Inc. All allegedly defective products must be returned prepaid
transportation to FasTest, Inc. along with information describing the products performance, unless disposition
in the field is authorized in writing by FasTest, Inc.
JXL Lever Action Grip and
Seal Connectors.
DESCRIPTION: JXL Series Connectors seal on the outside
diameter of tubes. Instant External Connections to 1,000 psi.
JXL Connectors provide a reliable leak-tight connection that grips and
seals straight tubing. Simply place the JXL connector onto a tube, activate the
mechanical gripping and sealing action, then introduce the test media. For
vacuum to 1000 psi applications with air, gas or liquid, Fastest JXL
Connectors provide secure, leak tight sealing.
Please thoroughly read and understand each of the following four steps before
operating the connector. The use of pressurized media for sealing, testing and
filling requires a thorough understanding of the FasTest JXL Installation and
Operating Instructions.
1. Operating Instructions
2. Dimensional Information
3. Collet Set and Main Seal Removal and Installations
4. Safety-General Guidelines
•
The connector is designed to mate with a specific application. Verify the
application prior to the introduction of pressure or processing.
•
Use only in a safe environment.
•
Connectors are NOT designed for permanent connections and are for
temporary connections only.
•
Maximum rated test pressure for standard JXL models is 1000 psi. DO NOT
EXCEED pressure rating as marked on connector or corresponding
literature. Consult your FasTest representative with other requirements.
CONNECT/
DISCONNECT
POSITION
GRIP & SEAL
POSITION
“JXL” EXPLODED VIEW
FOR REFERENCE
HOUSING (A)
LEVER
BODY (B)
MAIN SEAL (F)
BODY O-RING (G)
WASHER (E)
COLETS (4) (D)
HOUSING (A)
MAIN SEAL (F)