FasTest FasMate FX Series Rebuild - Manual (Page 2)

REBUILD INSTRUCTIONS
www.fastestinc.com
Roseville, MN
Toll Free at 1-800-444-2373
Fax 651-645-7390
WP121 Rev A 5/8/2012
WEAR BAND
INNER
PISTON
VALVE
HOUSING
LEVER
HOUSING
DISASSEMBLY LEVER & VALVE UNITS:
1.Remove/unthread lever or valve
housing. Discard dowel pins and
o-ring.
2.Remove actuator from lever housing and discard delrin wear band.
3.Place connector in a vertical position,
remove/unthread sleeve, remove o-
ring that contains the collets and
discard.
4.Remove collets and piston. Remove all o-rings and back-up ring from piston
and discard.
5.Using and adjustable wrench, remove/unthread the pressure cap from back
body.
6.Remove inner piston and spring from back body. Discard spring. Remove all
o-rings and back-up rings from inner piston and discard.
7.Remove o-ring from inside back body.
DISASSEMBLY PNEUMATIC PILOT:
1.Follow steps 3-7 to disassemble the pneumatic pilot connector.
CONNECTOR FUNCTIONAL CHECKS AFTER REASSEMBLE:
•Position lever or valve housing in desirable position.
•Depending on which connector control you have (LEVER, VALVE or
PNEUMATIC PILOT), make sure collets extend and retract properly
prior to the introduction of test media pressurization.
•Pilot pressure reminder for the valve or pneumatic control is 75-120psi.
FasTest, Inc. Product Warranty
FasTest, Inc. warrants its products against defects of workmanship and/or
material for 12 months from the date of the sale by FasTest, Inc. This warranty
is void if the product is misused, tampered with or used in a manner that is not
in accordance with FasTest, Inc. recommendations and/or instructions.
FasTest, Inc. is not liable for consequential or other damages including, but not
limited to, loss, damage, personal injury, or any other expense directly or
indirectly arising from the use of or inability to use its products either separately
or in combination with other products. ALL OTHER WARRANTIES
EXPRESSED OR IMPLIED, WHETHER ORAL OR WRITTEN, INCLUDING
BUT NOT LIMITED TO WARRANTIES OR MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
Remedy under this warranty is limited to replacement of the product or an account credit
in the amount of the original selling price, at the option on FasTest, Inc. All allegedly de-
fective products must be returned prepaid transportation to FasTest, Inc. along with in-
formation describing the products performance, unless disposition in the field is author-
ized in writing by FasTest, Inc.
O-RING
COLLET
O-RING
SLEEVE
COLLETS
PISTON
PRESSURE
CAP
BACK BODY
O-RING INSIDE
BACK BODY
ACTUATOR