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Bd-2003 core saw troubleshooting – Barranca Diamond BD-2003E Pro Series Core Saw User Manual

Page 25

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LOSS OF TENSION

1. Steel center has been overheating as a result of blade spinning on arbor.

Check water flow, distribution and lines. Tighten the blade shaft nut. Make certain the drive pin is functioning (on

concrete saws).

2. Steel center has been overheating from rubbing the side of material being cut.

Make certain blade RPM is correct so the blade operates at its tensioned speed. Tune engine according to

manufacturer’s manual.

3. Unequal pressure at blade clamping collars.

Blade clamping collars must be identical in diameter and the recommended size.

BD-2003 CORE SAW

TROUBLESHOOTING

BLADE WORN OUT-OF-ROUND

1. Shaft bearings are worn (masonry and concrete).

Install new blade shaft bearings or blade shaft, as required.

2. Engine is not properly tuned on concrete saw, causing surges in blade rotation.

Tune engine according to manufacturer’s manual.

3. Blade arbor hole is damaged from previous incorrect mounting.

Replace worn shaft or mounting arbor bushing. Bond is too hard for material, causing a “rounding”

and wearing one half of the blade more than the other. Make certain that drive pin is functioning. Use

proper blade specification.

BLADE WOBBLES

1. Blade runs at improper speed.

Check for bad bearings, bent shaft, or worn mounting arbor. Speed of the saw

is either too fast or too slow for the size of the blade. RPM of the saw should

be verified to the specific speeds established by the NASI Standards for

minimum and maximum blade speeds; make certain that blade shaft is

running at recommended RPM to match tensioned speed of blade. Should the

blade continue to wobble after verification of the saw RPM, then the blade

should be returned to the manufacturer to be retensioned and flattened.

2. Blade collar diameters are not identical.

Check blade collar discs to make sure they are clean, flat and of correct diameter.

3. Blade is bent as a result of dropping or being twisted in the cut during

operation.

Blade should be returned to the manufacturer to be retensioned and flattened.

4. Loss of blade tension.

(See Loss of Tension)

SEGMENT LOSS

1. Overheating due to lack of water.

Check water feed lines and make sure water flow is adequate on both sides

of blade.

2. Steel center is worn from undercutting.

Use sufficient water to flush out the cut.

3. Defective blade collars are causing blade misalignment.

Clean blade collars or replace is collars are under recommended diameter.

4. Blade is cutting out of round, causing a pounding motion.

Replace worn bearings; realign blade shaft or replace worn blade mounting

arbor.

5. Improper blade tension.

Ensure blade is running at correct RPM. Blade is tensioned for correct RPM.

Tune engine according to manufacturer’s manual.