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Bryan Boilers Triple-Flex High Efficiency Boilers & 300 User Manual

Page 3

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Date:

8-4-2010

Revision: 0

Form:

2396

Table of Contents


Bryan Steam LLC ..............................................................................................................................i

Installation and Operating Service Manual........................................................................................i

Table of Contents ............................................................................................................................ iii

Tables ...............................................................................................................................................v

Figures..............................................................................................................................................v

Section 1 Installation Instructions– Triple-Flex High Efficiency Boilers........................................... 1

1.1 Boiler Foundation................................................................................................................... 2

1.2 Clearances............................................................................................................................. 2

1.2.1 Minimum Clearances to Combustible Surfaces............................................................... 2

1.3 Receiving The Boiler.............................................................................................................. 2

1.4 Boiler Connections................................................................................................................. 3

1.4.1 Flow Connection .............................................................................................................. 3

1.4.2 Safety Relief Valves......................................................................................................... 3

1.4.3 Expansion Tank Connections .......................................................................................... 3

1.4.4 Drain Connection ............................................................................................................. 3

1.4.5 Condensate Drain Connection......................................................................................... 3

1.4.6 Gas Supply Connection ................................................................................................... 3

1.4.7 Drip Leg............................................................................................................................ 3

1.4.8 Gas Piping Leak Test....................................................................................................... 3

1.4.9 Venting Of Gas Train Components.................................................................................. 4

1.5 Electrical Requirements ......................................................................................................... 4

1.6 Combustion Air Supply .......................................................................................................... 4

1.6.1 Combustion Air Openings: ............................................................................................... 5

1.6.2 Louvers, Grilles, and Screens.......................................................................................... 5

1.7 Flue Gas Venting System ...................................................................................................... 6

1.7.1 Design & Installation ........................................................................................................ 6

1.7.2 Combustion Air and Venting Requirements for Canada.................................................. 7

1.7.3 Marking Of Gas Vents...................................................................................................... 8

1.8 Before Placing Boiler In Operation ........................................................................................ 8

1.8.1 Hydrostatic Test Of Boilers And System.......................................................................... 9

1.8.2 Test Of Gas Piping........................................................................................................... 9

Section 2 Start-Up and Operation Triple-Flex High Efficiency Boilers .......................................... 10

2.1 Boiler Assembly ................................................................................................................... 11

2.1.1 Triple-Flex Front View.................................................................................................... 11

2.1.2 Triple-Flex Rear View .................................................................................................... 12

2.1.3 Triple-Flex Left Side View .............................................................................................. 13

2.1.4 Triple-Flex Right Side View............................................................................................ 13

2.1.5 Triple-Flex Behind the Cabinet Door.............................................................................. 13

2.1.6 Pilot Spark Igniter Assembly .......................................................................................... 15

2.1.7 Triple-Flex Left Flue Collector View ............................................................................... 15

2.1.8 Triple-Flex Right Flue Collector View............................................................................. 16

2.2 SOLA Hydronic Control System .......................................................................................... 16

2.2.1 Power-up Validation....................................................................................................... 16

2.2.2 Home Page .................................................................................................................... 16

2.2.3 Page Navigation............................................................................................................. 17

2.2.4 Keyboard........................................................................................................................ 17

2.2.5 Status Page.................................................................................................................... 18

2.2.6 Configuration Page ........................................................................................................ 18

2.2.7 Configuration Password................................................................................................. 19

2.2.8 Change Parameter Settings........................................................................................... 20

2.2.9 Safety Verification .......................................................................................................... 20

2.2.10 Fault/Alarm Handling ................................................................................................... 21