Synergy 8024-30/8024-40 - JK Synergy Stage 4 Long Arm System - Manual (Page 15)

Figure 14-3
15. INSTALL TIRES AND WHEELS AND REMOVE FROM JACKSTANDS
• Raise the front axle with the floor jack and install the tires and wheels.
• Remove the jack stands supporting the frame and lower the axle so wheels are
back on the ground
• Attach the track bar to the track bar relocation bracket using the original bolt.
You can have a helper turn the steering wheel to align the track bar bushing to the
mounting bracket hole. Wait to torque this bolt until the end of the suspension
installation.
• The installation of the front suspension is complete except for the steering wheel
alignment and final torque of the control arms and track bar. You may want to
wait until the rear is finished because you will be using similar tools and torque
settings for both.
REAR SUSPENSION
16. REMOVE STOCK PARTS
a) Disconnect the rear track bar at the axle bracket. It is easiest to do this when the
suspension is at the ride height position, if you are installing an adjustable track
bar, completely remove the track bar.
b) Use a floor jack under the center of axle to lift the tries off the ground. Place jack
stands under each frame rail just in front of the lower control arm brackets to
support the weight of the Jeep. Raise or lower the floor jack under the rear axle to
remove and install the suspension components. The jack should stay under the
axle the entire time the rear suspension is being installed.
c) Now remove these suspension components and retain the hardware in this order
• Rear Wheel/Tires
• Sway bar links
• Shocks
• Lower the axle and remove the springs, make sure the wheel speed sensors
wires are not overextended, loosen any retaining clips if needed to allow
enough slack
17. INSTALL BRAKE LINES
a) Remove the stock brake lines from the frame hard line connection and brake
caliper, install the new brake lines with the new banjo washers. Install the frame
bracket as shown.