Synergy 8025 - Jeep JK Synergy Stage 1.5 Suspension System User Manual
Page 7
7. SHOCKS
• Install the shocks using the stock lower mounting nut/bolt. Use the new stem bushings,
washers and nuts.
• Tighten the lower bolts to 56 ft-lbs
• Install the thicker of the two upper stem bushing nuts and tighten until the bushing
begins to bulge out. Install and tighten the jam nut.
8. SWAY BAR LINKS
• Install the rear sway bar links to the sway bar and axle tabs. The sway bar links go on
the outside of the sway bar and inside of the tabs just like the original front ones were
mounted.
• Torque the upper sway bar nut/bolts to 75 ft-lbs. Wait to tighten the lower bushing
nut/bolt when the jeep is sitting at ride height.
9. FRONT TRACK BAR
• Install the front track bar with the bushing at the frame end and rod end at the axle end.
Attach the track bar to the frame bracket only, you will need to wait until the tires and
wheels are installed and the jeep is sitting on the springs with the tires on the ground to
attach the axle end.
• The rod end can be adjusted by turning the adjuster sleeve with a ¼” punch or similar
tool. Wait to adjust the track bar until the tires are on and the vehicle is on the ground at
ride height.
10. INSTALL TIRES AND WHEELS AND REMOVE FROM JACKSTANDS
• Raise the front axle with the floor jack and install the tires and wheels.
• Remove the jack stands supporting the frame and lower the axle so wheels are back on
the ground
• Attach the track bar to the axle bracket using the original bolt. Make sure the two
spacers are installed in the rod end. Use the factory bolt and nut tab. You can have a
helper turn the steering wheel to alight the track bar bolt. Wait to torque the track bar
bolts until the end of the suspension installation.
• Reinstall the automatic transmission skid plate if equipped.
• The installation of the front suspension is complete except for the steering wheel
alignment and final torque of the control arm bolts, sway bar links and track bar. You
may want to wait until the rear is finished because you will be using similar tools and
torque settings.