Synergy 8025 - Jeep JK Synergy Stage 1.5 Suspension System - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
8021 / 8041 JEEP JK SYNERGY STAGE 1 SUSPENSION SYSTEM
GENERAL NOTES:
• These instructions are also available on our website; www.synergymfg.com. Check the
website before you begin for any updated instructions and additional photos for your
reference.
• The installation of this suspension kit requires drilling a 3/8” hole on the front
axle coil buckets.
• Installation requires trimming of the rear track bar bracket and shock brackets with
either a grinder with a cut off wheel or sawz-all.
• You will need basic hand tools, a drill with 3/8” drill bit; a grinder with cut off wheel or
sawz-all, floor jack or automobile lift, and two sturdy jack stands to complete this
installation.
• A list of additional components that can be added to this kit are available on our
website. These components can be purchased and installed at a later date. Each
component has instructions for installation.
• For Non-Rubicon models, we recommend installation of 8077 JK Front
Sway Bar Quick Disconnect Kit for removal of the front sway bar links to increase
suspension articulation while off road.
• The longer rear sway bar links may be close to or rub the inside of the rear tires.
Wheels will less back spacing (4.5” max) or wheel spacers can be used.
• We recommend that you upgrade to conventional double cardon CV style drive shafts
during or soon after the suspension installation. The large diameter front drive shaft may
rub on the automatic transmission pan and the CV boots will tear prematurely due to the
increased operating angle caused by the suspension lift, especially 2 door rear drive shafts
and 2 or 4 door front drive shafts.
1. Unpack the suspension components from boxes; verify that all parts have arrived,
intact and in good condition.
Synergy Stage 1 Parts List
8004 - JK 9/16" Control Arm Cam Bolt Kit
8063XX - JK Front Lift Springs
8064XX - JK Rear Lift Springs
80XX - JK Front Bump Stop Spacer Kit
80XX - JK Rear Bump Stop Spacer Kit
8061 - JK Front Track Bar
8056 - JK Rear Track Bar Bracket
8083 - JK Front Brake Line Relocation Kit
8084 - JK Rear Brake Line Relocation Kit
8060 - JK Rear Sway Bar Links