Synergy 8025 - Jeep JK Synergy Stage 1.5 Suspension System User Manual
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2. Read all the following steps before beginning installation. If you do not have the
proper tools or ability to install the components properly do not attempt installation.
Find a creditable, local shop to do the installation work.
FRONT SUSPENSION
3. REMOVE STOCK PARTS
• Remove the front track bar. It is easiest to do this when the suspension is at the ride
height position.
• Remove the automatic transmission skid plate if equipped to prevent damage to the
front drive shaft when the suspension is drooped out.
• Remove the rear sway bar links, these will be reinstalled on the front sway bar.
• Use a floor jack under the center of front axle to lift the tires off the ground. Place jack
stands under each frame rail just behind the lower control arm mounts to support the
weight of the Jeep. Raise or lower the floor jack under the front axle to remove and
install suspension components. The jack should stay under the axle the entire time the
front suspension is being installed.
• Now remove these suspension components and retain the hardware in this order:
• Front Wheel/Tires
• Loosen the upper control arm bolts and lower control arm frame mount bolts
• Sway bar links
• Shocks
• Remove the brake line frame bracket bolts, but do not open the hydraulics
• Lower the axle and remove the springs, make sure the wheel speed sensors wires
are not overextended, loosen any retaining clips if needed to allow enough slack.
4. BRAKE EXTENTIONS
● Find the correct front brake line brackets, the front brackets are the shorter
ones, and there is a left and a right. Install the new extension bracket to the frame
with the stock bolt.
● Bolt the brake line to the extension bracket using the new supplied hardware.
You will need to straighten the brake hard line with your hands to give enough
slack for the brake line to reach the extension bracket.
5. FRONT LOWER CONTROL ARM CAM BOLTS
* Cam bolts are necessary if you choose to retain the stock lower control arms. If you do
not want to perform the following procedure you can purchase adjustable lower control
arms. 8051 Synergy Adjustable Front Lower Control Arms
• Remove the lower control arm bolts at the axle housing. Let the control arms drop out
of the control arm mount.