Synergy 8025 - Jeep JK Synergy Stage 1.5 Suspension System - Manual (Page 10)

• Attach the new track bar relocation bracket to the factory bracket as shown with the
new 9/16” bolt and lock nut; use a flat washer under the bolt head and lock nut.
• Install the u-bolts over the axle tube and through the track bar relocation bracket, use a
flat washer and nylock nut to secure the u-bolt.
• Torque the 9/16 bolt to 150 ft-lbs, and the 3/8” u-bolts to 30 ft-lbs
• Wait until the vehicle is sitting at ride height to attach the track bar.
15. INSTALL COIL SPRINGS AND SHOCKS
• Install the new coil springs.
• Jack the axle up enough to install shocks using the original hardware, torque the upper
bar pin bolts to 37 ft-lbs and the lower bolt and nut to 56 ft-lbs.
16. INSTALL REAR SWAY BAR LINKS
• Install the new sway bar end links; torque the lower bolt to 75 ft-lbs and the upper to 60
ft-lbs. If tire clearance is an issue, you can mount the sway bar links to the inside of the
sway bar and axle tab.
17. PARKING BRAKE CABLES
• 4DR MODELS: The parking brake cables are routed above the cross member that is in
front of the wire formed hanger you have previously removed. Re route the parking
brake cables to underneath this cross member and gas filler hose and secure to the cross
member with a zip tie. The wire formed hanger is no longer used.
• 2DR MODELS Re route the parking brake cables underneath the gas filler hose.
The wire formed hanger is no longer used
18. FINAL ASSEMBLY
• Jack the rear axle up enough to install the tires and wheels.
• Remove the jack stands from under the frame and lower the jeep to the ground.
• Attach the track bar to the new track bar relocation bracket using the factory nut and
bolt. If the track bar does not line up with the hole you can have someone push the back
of vehicle from side to side to align the track bar bushing to the hole in the bracket.
19. FASTENER TORQUE
• Now that the vehicle is sitting at ride height on level ground you can do the final
fastener torque
• Torque the front and rear lower control arm bolts to 125 ft-lbs
• Torque the rear upper control arm bolts to 125 ft-lbs
• Torque the front upper control arm bolts to 75 ft-lbs
• Torque the front and rear track bar bolts to 125 ft-lbs
• Torque the sway bar bolts to 75 ft-lbs