Burnham ALP150 - Manual (Page 4)

Table of Contents
I. Product Description, Specifications
and Dimensional Data.................... 4
II. Pre-Installation ............................... 8
III. Unpacking Boiler ........................... 9
IV. Venting ......................................... 10
V. Condensate Disposal .................... 29
VI. Water Piping and Trim ................. 31
VII. Gas Piping .................................... 46
VIII. Electrical ....................................... 49
IX. Boiler Stacking ............................. 56
X. Modular Installation .................... 58
XI. System Start-up ............................ 66
XII. Operation ..................................... 72
XIII. Service and Maintenance .............. 84
XIV. Troubleshooting ........................... 88
XV. Repair Parts .................................. 91
I. Product Description, Specifications and Dimensional Data
Alpine™ Series boilers are condensing high efficiency
gas-fired direct vent hot water boilers designed for use
in forced hot water space or space heating with indirect
domestic hot water heating systems, where supply water
temperature does not exceed 210°F. These boilers have
special coil type stainless steel heat exchangers, constructed,
tested and stamped per Section IV ‘Heating Boilers’ of
ASME Boiler and Pressure Vessel Code, which provide a
maximum heat transfer and simultaneous protection against
flue gas product corrosion. These boilers are not designed
for use in gravity hot water space heating systems or
systems containing significant amount of dissolved oxygen
(swimming pool water heating, direct domestic hot water
heating, etc.).
Dimension
Boiler Model
ALP080 ALP105 ALP150 ALP210 ALP285 ALP399
A - Inch
(mm)
12-9/16
(320)
14
(356)
19-11/16
(500)
23-15/16
(608)
21-13/16
(554)
28-7/8
(734)
B - Inch
(mm)
5-5/8
(142)
5-13/16
(147)
7-5/16
(185)
6-3/16
(157)
C - Inch
(mm)
7-5/16
(186)
14-1/8
(358)
13-1/16
(332)
D - Inch
(mm)
9-5/16
(237)
10-3/4
(273)
16-7/16
(417)
17-1/8
(435)
18
(456)
23-3/4
(602)
E - Inch
(mm)
5-15/16
(151)
12-1/4
(312)
15-13/16
(402)
Gas Inlet F
(FPT)
1/2” 3/4” 1”
Return G
(FPT)
1” 1-1/4” 1-1/2”
Supply H
(FPT)
1” 1-1/4” 1-1/2”
Condensate Drain J *
* Factory Provided Socket End Compression Pipe Joining Clamp
for 3/4” Schedule 40 PVC Pipe
Boiler Two Pipe
CPVC/PVC Vent Connector
- Inch
3 x 3 3 x 4 4 x 4
Approx. Shipping Weight
(LBS)
137 155 182 206 256 304
Table 1: Dimensional Data (See Figures 1a & 1B)