Goulds Pumps ICP - IOM - Manual (Page 10)

Installation, Operating and Maintenance Instruction Model ICP
ICP 100-English page 1 Revision 00
Article No 24264412 Issue 05/2006
TABLE of CONTENTS
Pump Name Plate ..................................................... 2
ATEX-Label (only for pumps in compliance with
EC directive 94/9/EC)................................................ 2
1. General .................................................................. 3
1.1 Guarantee ......................................................... 3
2. Safety Regulations ............................................... 3
2.1 Marking of References in the Operating
Instructions.............................................................. 3
2.2 Dangers of non-observance of the Safety
Instructions.............................................................. 4
2.3 Safety Instructions for the Operator / Worker ... 4
2.4 Safety Instructions for Maintenance, Inspections
and Mounting Work ................................................. 4
2.5 Unauthorized Alteration and Spare Parts
Production ............................................................... 4
2.6 Undue Operation............................................... 4
2.7 Explosion Protection ......................................... 4
2.8 Use acc. to Regulations .................................... 6
3. Description ............................................................ 6
3.1 Design ............................................................... 6
3.2 Shaft Sealing..................................................... 6
3.3 Bearings ............................................................ 7
3.4 Approximate Value for Sound Pressure Level.. 7
3.5 Permitted Nozzle Loads and Torques at the
Pump Nozzles ... ..................................................... 7
4. Transport, Handling, Storage .............................. 8
4.1 Transport, Handling .......................................... 8
4.2 Storage / Conservation ..................................... 9
5. Mounting / Installation ......................................... 9
5.1 Mounting of Pump / Unit ................................... 9
5.2 Connection of Pipings to the Pump ................ 10
5.3 Coupling .......................................................... 10
5.4 Drive ................................................................12
5.5 Electric Connection .........................................12
5.6 Final Control ....................................................12
6. Start-up, Operation, Shut down.........................12
6.1 Initial start-up ...................................................12
6.2 Switch on drive ................................................12
6.3 Restarting ........................................................13
6.4 Limits of Operation ..........................................13
6.5 Lubrication of Bearings....................................13
6.6 Monitoring........................................................14
6.7 Shutting down..................................................14
6.8 Storage / longer periods of non-operation.......14
7. Servicing, Maintenance ......................................15
7.1 General remarks..............................................15
7.2 Mechanical seals .............................................15
7.3 Stuffing boxes..................................................15
7.4 Lubrication and Change of Lubricant ..............15
7.5 Coupling ..........................................................15
7.6 Cleaning of pump ............................................16
8. Dismantling and repair of pump........................16
8.1 General remarks..............................................16
8.2 General............................................................16
8.3 Disassembly of Back Pull Out Assembly ........16
8.4 Removal of Impeller ........................................17
8.5 Removal of Shaft Sealing................................17
8.6 Removal of Bearing .........................................17
8.7 Reconditioning.................................................18
8.8 Mounting..........................................................18
9. Recommended Spare Parts, Spare Pumps ......19
9.1 Spare Parts......................................................19
9.2 Stand-by pumps ..............................................20
10. Faults - Causes and Solutions.........................20