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Revolution, Setup 5-16, Setup 5-32 – Balboa Water Group Revolution User Manual

Page 67: Transforming the control of hot tubs, Software configuration changes based on default, Power requirements, System ouputs - 16a service, Wiring diagram and settings, Feature orig. setup 1 changes to, System ouputs - 32a service

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Revolution

Transforming the Control of Hot Tubs

67

Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,

834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.

Power Requirements:

Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 16A, (Circuit Breaker rating = 20A max.)

System Ouputs - 16A Service:

Pump 1

230VAC

2-Speed

12A max

30-minute timer for Low Speed, 15 Minutes for High Speed

This is the heater pump

Must deliver a minimum of 20 GPM through heater

Low Speed may not exceed 2A max

Ozone

230VAC

.5A max

Uses the same relay as Pump 1 Low

Spa Light

10VAC

On/Off

1A max

4-Hour timer.

Heater

3kW @ 240VAC

Wiring Diagram and Settings

Setup 5-16

Software Configuration Changes based on Default

Feature

Orig. Setup 1

Changes to

J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . .

Not Used

Blue indicates changes from the original Setup 1 default

J15: SPA LIGHT

BELEUCHTUNG

ECLAIRAGE BAIN HYDRO

10VAC .25A LED

WS05CE

FOR SUPPLY CONNECTIONS,

USE CONDUCTORS SIZED ON THE

BASIS OF 60°C AMPACITY BUT

RATED MINIMUM OF 90°C.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):

27-30 IN. LBS. (31.1-34.5 kg cm)

USE COPPER CONDUCTORS ONLY

EMPLOYER UNIQUEMENT

DES CONDUCTEURS DE CUIVRE.

L2

L1

N

F3 10A 250V

F2 3A 250V

J44
J48

J1
J2

J24

J45

J49

J15

J16

J47

J13

J27 J25 J26 J23 J33

J28 J30 J31 J32 J29

J12

J46

J20

J57

J8

J14

J22

J21

J56

GND

K3

K5

K6

K2

K1

K4

OZONE

22117_B

RED AC

GND

GND

WHT AC

HTR A

HTR B

UNFUSED

T 150mA

250V

F5 T 30A

S1

J45

J46

F4 3A 250V

J18

J19

K7

T1

J15

J33

J31 HCE

J30 TST

J27

H3

J22

J26 H2

J25 H1

J17
J16

J29 VAC

J28 AUX FRZ

J5

LIGHT

ON

22121_E

1

6

CONTROL PANEL

TO J33

AUX

TO J5

ALL UNUSED SWITCHES SHOULD BE OFF

STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF

MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON

6

5

4

3

2

1

ON POSITION

S1 SWITCH #

OFF POSITION

*SWITCH #

6

SHOULD BE SET TO OFF

UPON FINAL INSTALLATION.

SENSOR A

SENSOR B

NOT USED

2S PUMP 1

NOT USED

GRN

3.0 kW

HEATER

HEIZELEMENT

RADIATEUR

N

L1

N/A

ADDED JUMPER FOR

CE INSTALLATIONS

BLU

BRN

Power Requirements:

Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 32A, (Circuit Breaker rating = 40A max.)

System Ouputs - 32A Service:

Pump 1

230VAC

2-Speed

12A max

30-minute timer for Low Speed, 15 Minutes for High Speed

This is the heater pump

Must deliver a minimum of 20 GPM through heater

Ozone

230VAC

.5A max

Uses the same relay as Pump 1 Low

Spa Light

10VAC

On/Off

1A max

4-Hour timer.

Heater

3kW @ 240VAC

Misc.

J2 & J32

230VAC

4A max

Hot output (Stereo). Fused equipment or in-line fuse required.

Wiring Diagram and Settings

Setup 5-32

Software Configuration Changes based on Default

Feature

Orig. Setup 1

Changes to

J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . .

Not Used

DIP Switch Option

Add 1 High Speed Pump with Heat . . . . . . . . . . . . . . . . . . . . . . DIP Switch 2 OFF . . . . . . . . . . . .

DIP Switch 2 ON

J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . . . . . . .

Useable

Blue indicates changes from the original Setup 1 default

J15: SPA LIGHT

BELEUCHTUNG

ECLAIRAGE BAIN HYDRO

10VAC .25A LED

FOR SUPPLY CONNECTIONS,

USE CONDUCTORS SIZED ON THE

BASIS OF 60°C AMPACITY BUT

RATED MINIMUM OF 90°C.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):

27-30 IN. LBS. (31.1-34.5 kg cm)

USE COPPER CONDUCTORS ONLY

EMPLOYER UNIQUEMENT

DES CONDUCTEURS DE CUIVRE.

WS05CE

S1 SWITCH # 50A MAX SETTINGS

L2

L1

N

F3 10A 250V

F2 3A 250V

J44
J48

J1
J2

J24

J45

J49

J15

J16

J47

J13

J27 J25 J26 J23 J33

J28 J30 J31 J32 J29

J12

J46

J20

J57

J8

J14

J22

J21

J56

GND

K3

K5

K6

K2

K1

K4

OZONE

22117_B

RED AC

GND

GND

WHT AC

HTR A

HTR B

UNFUSED

T 150mA

250V

F5 T 30A

S1

J45

J46

F4 3A 250V

J18

J19

K7

T1

J15

J33

J31 HCE

J30 TST

J27

H3

J22

J26 H2

J25 H1

J17
J16

J29 VAC

J28 AUX FRZ

J5

LIGHT

ON

22121_E

1

6

CONTROL PANEL

TO J33

AUX

TO J5

ALL UNUSED SWITCHES SHOULD BE OFF

STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF

MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON

6

5

4

3

2

1

ON POSITION

OFF POSITION

*SWITCH #

6

SHOULD BE SET TO OFF

UPON FINAL INSTALLATION.

SENSOR A

SENSOR B

NOT USED

2S PUMP 1

NOT USED

GRN

3.0 kW

HEATER

HEIZELEMENT

RADIATEUR

N

L1

N/A

ADDED JUMPER FOR

CE INSTALLATIONS

BLU

BRN