GReddy TURBO KITS: Mazda RX-8 2003 / T618Z User Manual

Page 12

3-5 Intercooler Installation

1. Remove the auxiliary temp sensor on the

bumper reinforcement, and rotate it 180

, then

reinstall it back to the original mounting

location.

2. Install the intercooler mounting bracket to the

bumper reinforcement mounting bolt. Then

install the intercooler to the bracket.

*Adjust the bracket to mounting intercooler

parallel.

(Parts Used #4, 5, 64)

3. Remove the plastic part between the lower

radiator hose and bracket. Bend the bracket up

and secure it with zip ties as shown.

4. Install the compression pipe C-2 and C-3

between the C-1 to the intercooler with

provided hose and hose band.

Secure C-2 bracket to the speed sensor

harness bracket (RH).

(Parts Used #9, 10, 33, 36, 40, 41)

5. Install the compression pipe C-4, C-5, and C-6

between the intercooler and throttle using the

provided hoses and hose bands. Connect the

Jet Air Fuel Mixing sir hose to the fitting on the

back of C-6 pipe. This hose has a large

amount of suction when idling and is the top

hose that routes behind the alternator. It is

important to connect this hose properly to this

location.