Flex-a-Lite 264 Dual Electric Fan - Manual (Page 2)

Detail #1
Right Side Bracket
Detail #2
Left Side Bracket
Detail #3
Top Bracket
Rev. 05-14-13 #98264 page 2 of 4
INSTALLATION OF ELECTRIC FAN & SHROUD:
Start by attaching passenger side bracket to the shroud with 10mm hex bolts and lock nuts (3ea). 1.
see detail #1
Gently lower the fan/shroud into the vehicle placing the lower tab of the mounted bracket into the side
2.
tank slot on passenger side. Slot is at bottom of radiator molded onto side tank. Examine old shroud tabs
for reference.
While holding up driver’s side, insert factory 13mm bolt with black spacer from kit #26419 securing top of
3.
bracket to side tank mount on passenger’s side. CAUTION: Do not over tighten and be sure the bolt end
does not apply any contact to the radiator tank.
Move air box on passenger’s side forward and reattach using factory 10mm nut.
4.
Attach driver’s side bracket to shroud with shroud
5. in place using 10mm hex bolts and lock nuts (3ea)see
detail #2
*For model year 2003, use steps 6a and 6b; for all others, go to step #7.
6a. For model year 2003 only:
Attach over flow mount bracket with bolts in kit bag #26419. see detail 4
NOTE:
Place the lower tab of the mounting bracket into the side tank slot on driver’s side before bolting
to shroud.
6b. For model year 2003 only: Locate 2 black spacers found in kit bag #26419 prior to installing bracket to
shroud. Use these as needed with the upper factory (drivers side bolt) while mounting over flow tank and
fan back into place. CAUTION! Do not overtighten and be sure the bolt end does not apply any contact
to the radiator tank.
NOTE:
Place the lower tab of the mounting bracket into the side tank slot on driver’s side before bolting to
shroud.
7.
Remove “loom clips” from top of old factory plastic shroud by pinching expanded wings on under side
with needle nose pliers (these hold positive cable to secondary battery).
Insert “loom clips” into top replacement bracket.
8.
Attach “loom clip” bracket to top of new shroud by aligning bolt thru holes of bracket to threaded inserts
9.
on top inside face of shroud. see detail #3
Reattach windshield washer tube and battery cable into “loom clips” along new top mounted bracket.
10. see
detail #1
Reattach overflow tube if removed earlier.
11.
Locate the temperature sensor in the kit bag. Insert the temperature sensor into the radiator fins near the
12.
inlet.
Leave ¼” or less protruding from the surface of the radiator for optimum performance. The
wires will run out through the top corner of the fan shroud. These will be used later when wiring the Fan
Motor Control. see detail #5
Detail #4
Detail #5
DETAIL #4 DETAIL #5 DETAIL #6